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9

Make sure the tension release lever is forward 

1. 

(disengaged).
Place the belt over the pulley on the deck. Refer 

2. 

to illustration for proper routing.
Move the tension release arm to the rear and 

3. 

engage in the latch.

4

INSTALLING DRIVE BELT

Rear of Deck

Idler Pulleys

Outer Pulley

Twist in Belt

Tension  
Release Arm

8063-074

5

INSTALLING BELT COVERS

Place the deck belt shield on the deck over the 

1. 

drive pulley and secure with hardware removed 
from steel belt shield.
Place retainer on the outer pulley cover.

2. 

Align the tab end of the belt cover into the slot on 

3. 

the deck belt shield and the other end over the 
end of the outer pulley cover.
Secure with knob.

4. 

Retainer

Outer Pulley Cover

Deck Belt Shield

Belt
Cover Tab

8063-079

Position upper chute support against bagger inlet, 

1. 

flush at outer edges. See Illustration.
Using support as a template, drill two 

2. 

3

/

8

 holes into 

bagger hood.

Bagger Inlet

Flex Trim

Secure upper chute support to hood with hex 

3. 

bolts, washers and nyloc nuts. Use the illustration 
for hardware orientation.
Slide the flex trim over the support and bagger 

4. 

edge.

6

INSTALLING CHUTE SUPPORT

Upper Chute 

Support

Upper Chute 

Support

8063-047

8063-048

ASSEMBLY

Summary of Contents for 966529102

Page 1: ...Blower Kit 48 Collection System 966529102 Operator and Parts Manual ...

Page 2: ... 2009 HTC All Rights Reserved Beatrice NE Printed in U S A ...

Page 3: ...s and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference WARNING The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing Standard safety glas...

Page 4: ...loading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO NOT operate mower with grass catcher unless the front weights are installed Keep machine fr...

Page 5: ...ments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel c...

Page 6: ...e mower in the operator s position Upper Chute Bag Dump Indicator Blower Housing Middle Chute CONTAINER CONTENTS Blower Assembly Containers Belt Seal Fastening Kit Mounting Brackets Bag of Hardware Belt Cover CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all moving par...

Page 7: ... Shoulder Bolt Support Assembly Drawbar A 8063 084 Kit Shoulder Bolt Hang the support assembly over the replacement 2 bolts and align the bottom pin into the drawbar Secure the bottom pin with a hairpin 8063 083 Draw Bar B Slide the flanges of the support assembly in the 1 slots in the drawbar ASSEMBLY Hairpin Drawbar B Support Assembly Hairpin 8063 086 8063 085 Pivot the assembly backwards to ins...

Page 8: ... blower is sitting flush against the 5 outside of the deck Install the front mount bracket to the deck with the 6 pin and hairpin cotter supplied with the kit Rear Mount Bracket Contact Area 8063 072 Outer Pulley Cover Pin Hairpin Cotter 8063 073 ASSEMBLY Locate the rear adjustment nut on the discharge 1 side of the deck To assure the right tighteness mark the front side of the nut Using the mark ...

Page 9: ...uter pulley cover 2 Align the tab end of the belt cover into the slot on 3 the deck belt shield and the other end over the end of the outer pulley cover Secure with knob 4 Retainer Outer Pulley Cover Deck Belt Shield Belt Cover Tab 8063 079 Position upper chute support against bagger inlet 1 flush at outer edges See Illustration Using support as a template drill two 2 3 8 holes into bagger hood Ba...

Page 10: ...d fit the lower end over middle chute Secure middle chute to upper as in Step 1 Rotate the chute so the opening is facing 3 downwards toward the container bags Middle Chute Chute Latch 7MOUNTING COVER ASSEMBLY NOTE Assistance from another person may ease mounting the cover assembly to mower Lift and rotate cover to align the cover brackets 1 with support assembly tubes Slide the cover down over th...

Page 11: ...er f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container g Repeat for other container h Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditio...

Page 12: ... 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 62 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 14 14 38 38 35 33 26 42 49 55 49 61 51 48 39 34 45 31 28 34 ...

Page 13: ...ATCH HOOD 539 104411 28 1 KNOB w STUD 539 130341 29 1 PLATE OUTER 539 130346 30 1 KEEPER 539 130347 31 1 BELT 539 108089 32 1 WELD NUT PLATED 539 108120 33 2 NUT 20 HEX NYLOC 539 990717 34 5 NUT 5 16 18 HEX NYLOC 539 108735 35 2 NUT 20 HEX FLANGE 539 130313 36 6 NUT 5 16 18 TEE 539 130314 37 11 NUT 20 TEE 539 200282 38 3 NUT 3 8 16 HEX JAM NYLOC 539 110321 39 2 BOLT HEX 3 8 24 x 1 GR 8 539 115667 ...

Page 14: ...14 REPAIR PARTS 6 5 14 4 3 13 1 9 2 12 10 7 8 11 11 15 13 16 17 ...

Page 15: ... 4 1 SHIELD BELT 532 198128 5 1 SUPPORT TUBE ASSY 532 198364 6 1 SUPPORT TUBE ASSY 539 108085 7 2 SPACER SPLIT 539 108088 8 1 LATCH CHUTE 539 976952 9 1 SCREW 10 24 x 625 MACH 539 108081 10 1 SCREW SPEC 10 14 x 539 108083 11 2 SCREW 10 24 x 11 8 539 109552 12 2 WASHER 3 16 LOCK 539 108084 13 3 WASHER 3 16 x 539 108086 14 2 NUT ACORN 10 24 539 108089 15 1 WELD NUT PLATED 539 976989 16 1 HAIRPIN 532...

Page 16: ...16 REPAIR PARTS 1 2 4 6 7 8 9 10 11 7 5 12 15 3 16 17 17 18 14 13 15 ...

Page 17: ...192603 5 1 GASKET COVER 532 400226 6 3 CONTAINER SOFT BAG 532 192786 7 2 PIN HINGE 532 130895 8 2 HANDLE BAGGER COVER 539 110234 9 1 SUPPORT HOSE 539 112294 10 1 FLEX TRIM BLACK 539 108097 11 4 PLUG TUBING END 522 801301 12 2 PLUG SPACER 539 990188 13 4 WASHER 5 16 SAE FLAT 539 990627 14 2 HCS 5 16 18 x 1 539 976952 15 6 SCREW 10 24 x 5 8 539 108096 16 2 HAIR PIN 539 976977 17 14 NUT 10 24 CROWNLO...

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