background image

16

MAINTENANCE

BELTS

Check belts for deterioration and wear after every 50 hours 

of operation and replace if necessary. The belts are not 

ad just able. Replace belts if they begin to slip from wear. 

(See “TO REMOVE BELT COVER” in the Service and 

Adjustments section of this manual).
The belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest dealer. Using other 

than OEM belts can cause personal injury or damage to 

the snow thrower.

AUGER GEAR CASE

•  The gear case was filled with lubricant to the proper 

level at the factory. The only time the lubricant needs 

attention is if service has been performed on the gear 

case.

•  If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -

nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SG–SL. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SG–SL.
•  Be sure snow thrower is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place-

 ment of a suitable container. The unit tilted, resting on the 

frame with the left wheel removed, will help drain any oil 

trapped inside the engine. (See “TO REMOVE WHEELS” 

in the Service and Adjustments section of this manual).
1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug and place wire where it cannot 

come in contact with plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure 

to install wheel pin and retainer pin into proper hole 

in wheel axle (See “TO REMOVE WHEELS” in the 

Service and Adjustments section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. 

Be sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Disconnect spark plug wire 

from spark plug and place wire where it 

can not come in contact with plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F.  Check your engine oil level more frequently to avoid 

possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least 

once a year if the snow thrower is not used for 25 hours 

in one year.
Check the crankcase oil level before starting the engine and 

after each five (5) hours of continuous use. Tighten oil fill 

cap / dipstick securely each time you check the oil level.

Summary of Contents for 1650EXL

Page 1: ... containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty Please read the owner s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ... the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly in...

Page 3: ... high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be su...

Page 4: ...72250505 1 LOCKNUT 1 4 20 191730 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 6 LOCKNUTS 1 4 20 73800400 EXTRA SHEAR BOLTS AND NUTS ROTATOR HEAD MOUNTING CHUTE DEFLECTOR REMOTE CONTROL 1 AUGER CONTROL ROD SAFTEY IGNITION KEY S 193071 1 FUEL STABILIZER PACKET 1 MULTI WRENCH 180684 2 FLAT WASHERS 2 CARRIAGE BOLTS 3 8 16 x 2 25 2 HANDLE KNOBS ...

Page 5: ...als except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nut...

Page 6: ...L ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 TRACTION DRIVE CONTROL ROD VINYL SLEEVE FIG 3 PLASTIC TIE INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray Slide straight rod end through the small hole in the vinyl sleeve Using the long hook end of the spring hook ...

Page 7: ...ses Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI CHUTE ROTATER HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATER HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT FIG 8 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt a...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...from the carburetor to the cylinder for use when starting a cold engine Throttle enginecontrol usedtoselecteitherFASTorSLOW engine speed and to STOP the engine Choke control used for starting a cold engine Drive speed control lever used to select forward or reverse motion and speed of snow thrower MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National...

Page 10: ...ntrol is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob counterclockwise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Fig 14 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the ...

Page 11: ...ger hous ing and the discharge chute CLEAN OUT TOOL FIG 16 MOUNTING CLIP DISCHARGE CHUTE AUGER CONTROL LEVER FIG 15 DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER FIG 17 TO MOVE FORWARD AND BACKWARD See Fig 17 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetractiondrivecontrollevertoh...

Page 12: ...urrent surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower overgravelorrockysurfaces Objectssuchasgravel rock...

Page 13: ...ORTANT Do not crank engine more than five continu ous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 7 When the engine starts release the starter button and slowly move the choke control to the OFF position 8 Disconnect the power cord from the receptacle first then from the engine Allow the engine to warm up for a few minutes Engine will not develop full power...

Page 14: ...TIPS Always operate the snow thrower with the engine at full throttle Full throttle offers the best performance Goslowerindeep freezingorheavywetsnow Usethe drive speed control NOT the throttle to adjust speed It is easier and more efficient to remove snow imme diately after it falls The best time to remove snow is the early morning At this time the snow is usually dry and has not been ex posed to...

Page 15: ...Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATI...

Page 16: ...me in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine 6 Install left wheel if removed for draining oil Be sure to install wheel pin and retainer pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of ...

Page 17: ...n STOP position 2 Remove safety ignition key 3 Make sure the augers and all moving parts have completely stopped 4 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug CHUTE DEFLECTOR The chute deflector attached to the top of the discharge chute is provided to direct discharging snow away from the operator If the deflector becomes damaged it should b...

Page 18: ...is recommended that the belt s be replaced by a service center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal...

Page 19: ...verned high speed needs adjusting contact a service center depart ment which has the proper equipment and experience to make any necessary adjustments TO REMOVE WHEELS See Fig 25 Remove the wheel pin and retainer pin and remove wheel from axle NOTE To seal punctures or prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dr...

Page 20: ... system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to...

Page 21: ...dles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or ...

Page 22: ...Warranty In most cases these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer s warranties if one is provided and included with the product at the time of purchase The following transmission transaxle manufacturers Dana Hydro Gear Tuff Torq provide a warranty for the transmission transaxle to the ultimate purchaser or to Husqvarn...

Page 23: ...onal problem or failure occurs 9 Reinforced Stamped Armor Protected 10 Year Limited Fabricated Limited Lifetime Deck Warranties These Limited Warranties are for the deck shell only mechanical components parts such as belts pulleys spindle housings bearings blades rods height adjusters caster anti scalp wheels are NOT covered The Limited Lifetime Warranty does not cover damage other than that resul...

Page 24: ...arranty 10 Years No Warranty No Warranty Fabricated Deck shell Limited Lifetime Warranty No Warranty No Warranty Battery 1 Year Pro rated No Warranty No Warranty Other Non Expendable Components 3 Years 1 Year No Warranty LE475 Edger Tillers Snow Throwers Engine Other Non Expendable Components 2 Years 90 days 90 days Tiller Tines No Warranty No Warranty Walk Behind Mowers High Wheel Trimmer Engine ...

Page 25: ... left Consumer Commercial Rental Armor Protected Stamped Deck Shell Example Below Fabricated Deck Shell Example Below Stamped Deck Shell below NOT reinforced Limited Lifetime Warranty on Tiller tines and Fabricated Deck shell is for the life of the product or 7 seven years after the last date of the complete unit s final production whichever comes first Deck Shell replacement will be limited to a ...

Page 26: ...26 SERVICE NOTES ...

Page 27: ...27 SERVICE NOTES ...

Page 28: ...08 03 2012 SR ...

Reviews: