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18

SERVICE AND ADJUSTMENTS

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

8.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
9.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

10.  Install clutch rod in swing plate; secure with hairpin.
11.  Place auger belt around and inside the groove of auger 

pulley only.

12. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

13.  Move idler arm so it does not hit impeller pulley as you 

bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 12.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

14.  Install the two (2) hex bolts and tighten securely.
15.  INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, bolt 

and tighten securely (41-47 N-m torque).  Make sure 

belt is inside belt keeper.

16. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

17.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

TO REPLACE BELTS (See Fig. 24)

The auger and traction drive belts are not adjustable. If the 

belts are damaged or begin to slip from wear, they should 

be replaced. It is recommended that the belt(s) be replaced 

by a service center/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc-

 tion and should be replaced by original equipment man u-

 fac tur er (OEM) belts avail able from your nearest service 

center/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/

or damage to the unit could occur if the 

snow thrower should fall during the belt 

chang ing process.

1.  REMOVE GASOLINE FROM FUEL TANK - Drain gaso-

line from fuel tank into a suitable container, out doors, 

away from fire or flame. Wipe up any spilled gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, flat washer 

securing pulley to engine crankshaft.  Remove outside 

(auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding the auger housing and 

frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE HAIRPIN FROM CLUTCH ROD and remove 

clutch rod from swing plate.  Tip swing plate forward.

7.  REMOVE AUGER BELT from around pulley.

FIG. 24

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

BOLT

Summary of Contents for 1650EXL

Page 1: ... containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty Please read the owner s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ... the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly in...

Page 3: ... high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be su...

Page 4: ...72250505 1 LOCKNUT 1 4 20 191730 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 6 LOCKNUTS 1 4 20 73800400 EXTRA SHEAR BOLTS AND NUTS ROTATOR HEAD MOUNTING CHUTE DEFLECTOR REMOTE CONTROL 1 AUGER CONTROL ROD SAFTEY IGNITION KEY S 193071 1 FUEL STABILIZER PACKET 1 MULTI WRENCH 180684 2 FLAT WASHERS 2 CARRIAGE BOLTS 3 8 16 x 2 25 2 HANDLE KNOBS ...

Page 5: ...als except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nut...

Page 6: ...L ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 TRACTION DRIVE CONTROL ROD VINYL SLEEVE FIG 3 PLASTIC TIE INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray Slide straight rod end through the small hole in the vinyl sleeve Using the long hook end of the spring hook ...

Page 7: ...ses Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI CHUTE ROTATER HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATER HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT FIG 8 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt a...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...from the carburetor to the cylinder for use when starting a cold engine Throttle enginecontrol usedtoselecteitherFASTorSLOW engine speed and to STOP the engine Choke control used for starting a cold engine Drive speed control lever used to select forward or reverse motion and speed of snow thrower MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National...

Page 10: ...ntrol is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob counterclockwise Slowly turn knob clockwise to disengage TO CONTROL SNOW DISCHARGE See Fig 14 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the ...

Page 11: ...ger hous ing and the discharge chute CLEAN OUT TOOL FIG 16 MOUNTING CLIP DISCHARGE CHUTE AUGER CONTROL LEVER FIG 15 DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER FIG 17 TO MOVE FORWARD AND BACKWARD See Fig 17 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetractiondrivecontrollevertoh...

Page 12: ...urrent surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower overgravelorrockysurfaces Objectssuchasgravel rock...

Page 13: ...ORTANT Do not crank engine more than five continu ous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 7 When the engine starts release the starter button and slowly move the choke control to the OFF position 8 Disconnect the power cord from the receptacle first then from the engine Allow the engine to warm up for a few minutes Engine will not develop full power...

Page 14: ...TIPS Always operate the snow thrower with the engine at full throttle Full throttle offers the best performance Goslowerindeep freezingorheavywetsnow Usethe drive speed control NOT the throttle to adjust speed It is easier and more efficient to remove snow imme diately after it falls The best time to remove snow is the early morning At this time the snow is usually dry and has not been ex posed to...

Page 15: ...Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATI...

Page 16: ...me in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine 6 Install left wheel if removed for draining oil Be sure to install wheel pin and retainer pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of ...

Page 17: ...n STOP position 2 Remove safety ignition key 3 Make sure the augers and all moving parts have completely stopped 4 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug CHUTE DEFLECTOR The chute deflector attached to the top of the discharge chute is provided to direct discharging snow away from the operator If the deflector becomes damaged it should b...

Page 18: ...is recommended that the belt s be replaced by a service center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal...

Page 19: ...verned high speed needs adjusting contact a service center depart ment which has the proper equipment and experience to make any necessary adjustments TO REMOVE WHEELS See Fig 25 Remove the wheel pin and retainer pin and remove wheel from axle NOTE To seal punctures or prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dr...

Page 20: ... system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to...

Page 21: ...dles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or ...

Page 22: ...Warranty In most cases these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer s warranties if one is provided and included with the product at the time of purchase The following transmission transaxle manufacturers Dana Hydro Gear Tuff Torq provide a warranty for the transmission transaxle to the ultimate purchaser or to Husqvarn...

Page 23: ...onal problem or failure occurs 9 Reinforced Stamped Armor Protected 10 Year Limited Fabricated Limited Lifetime Deck Warranties These Limited Warranties are for the deck shell only mechanical components parts such as belts pulleys spindle housings bearings blades rods height adjusters caster anti scalp wheels are NOT covered The Limited Lifetime Warranty does not cover damage other than that resul...

Page 24: ...arranty 10 Years No Warranty No Warranty Fabricated Deck shell Limited Lifetime Warranty No Warranty No Warranty Battery 1 Year Pro rated No Warranty No Warranty Other Non Expendable Components 3 Years 1 Year No Warranty LE475 Edger Tillers Snow Throwers Engine Other Non Expendable Components 2 Years 90 days 90 days Tiller Tines No Warranty No Warranty Walk Behind Mowers High Wheel Trimmer Engine ...

Page 25: ... left Consumer Commercial Rental Armor Protected Stamped Deck Shell Example Below Fabricated Deck Shell Example Below Stamped Deck Shell below NOT reinforced Limited Lifetime Warranty on Tiller tines and Fabricated Deck shell is for the life of the product or 7 seven years after the last date of the complete unit s final production whichever comes first Deck Shell replacement will be limited to a ...

Page 26: ...26 SERVICE NOTES ...

Page 27: ...27 SERVICE NOTES ...

Page 28: ...08 03 2012 SR ...

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