background image

17

SERVICE AND ADJUSTMENTS

SHEAR BOLTS (See Fig. 22)

AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger 

shaft with a shear bolt and hex nut. Should a foreign ob-

ject or ice become lodged in the augers, the shear bolts 

are designed to break, preventing damage to any other 

com po nents. If one or both augers do not turn when auger 

control lever is engaged, check to see if one or both of the 

bolts have sheared. To replace the shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

3.  Align hole in auger hub with hole in auger shaft and 

install a new 1/4-20 x 2" shear bolt.  Install 1/4-20 

lock nut and tighten securely.

CAUTION: Do not sub sti tute. Use only original 

equip ment shear bolts as sup plied with your 

snow thrower.

4.  Insert safety ignition key and reconnect spark plug wire 

to spark plug.

IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2) 

capscrew/shear bolts and hex nuts. Should a foreign object 

or ice become lodged in the impeller, the capscrews are 

de signed to break, preventing damage to any other com-

 po nents. If impeller does not turn when auger control lever 

is engaged, check to see if the capscrews have sheared. 

To replace the capscrew/shear bolts:

WARNING: To avoid serious injury, before

performing any service or ad just ments:

1. Be sure throttle is in STOP position.
2. Remove safety ignition key.
3. Make sure the augers and all mov ing 

parts have completely stopped.

4. Disconnect spark plug wire from 

spark plug and place wire where it 

can not come in contact with plug.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge 

chute, is provided to direct discharging snow away from 

the operator. If the deflector becomes damaged, it should 

be re placed.

WARNING: To avoid serious injury, 

nev er operate your snow thrower with 

the deflector removed or damaged.

• 

To change direction and/or distance snow is dis charged, 

see “TO CONTROL SNOW DISCHARGE” in the Op-

 er a tion section of this manual.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” 

in the Operation section of this manual.

1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

3.  Align holes in impeller hub with holes in impeller shaft 

and install two (2) new 1/4-20 x 1-5/8" capscrew/shear 

bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original 

equip ment capscrew/shear bolts as sup plied 

with your snow thrower.

4.  Insert safety ignition key and reconnect spark plug wire 

to spark plug.

AUGER 

SHAFT

1/4-20 x 2 

SHOULDER /

SHEAR BOLT

1/4-20 

LOCK-

 NUT

IMPELLER 

SHAFT

1/4-20 x 1-5/8

CAPSCREW / 

SHEAR BOLT

1/4-20 

LOCKNUT

IMPELLER 

HUB

AUGER 

HUB

FIG. 22

TO REMOVE BELT COVER (See Fig. 23)

1.  Loosen the two (2) screws securing belt cover to frame.
2.  Remove belt cover.
•  Replace belt cover by installing cover and tightening 

screws.

BELT 

COVER

SCREWS

FRAME

FIG. 23

Summary of Contents for 11524E

Page 1: ...ine containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty Please read the owner s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ... the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly in...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure o...

Page 4: ...72250505 1 LOCKNUT 1 4 20 191730 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 6 LOCKNUTS 1 4 20 73800400 EXTRA SHEAR BOLTS AND NUTS ROTATOR HEAD MOUNTING CHUTE DEFLECTOR REMOTE CONTROL 1 AUGER CONTROL ROD SAFTEY IGNITION KEY S 193071 1 FUEL STABILIZER PACKET 1 MULTI WRENCH 180684 2 FLAT WASHERS 2 CARRIAGE BOLTS 3 8 16 x 2 25 2 HANDLE KNOBS ...

Page 5: ...als except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nut...

Page 6: ...ee Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray Slide straight rod end through the small hole in the vinyl sleeve Hook spring in hole in rod end 2 Hook end of spring into control arm with loop opening up as shown See Fig 5 3 With top end of rod positioned under right side of control panel push down on rod and insert end...

Page 7: ...rposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI CHUTE ROTATER HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATER HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT FIG 8 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bol...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute ...

Page 10: ...ING If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean out tool NOT YOUR HANDS to unclog the chute and or auger The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever Tochangethedischargechuteposition pressdownward on discharge chute control lever and move lever left or right until chute is in desired pos...

Page 11: ...rs are located on the underside of each handle When a trigger is squeezed it disengages the drive wheel on that side of snow thrower and allows it to turn in that direction To turn left squeeze left side trigger To turn right squeeze right side trigger AUGER CONTROL LEVER FIG 15 DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER FIG 17 LH TURN TRIGGER RH TURN TRIGGER FIG 18 TO MOVE FORWARD AND...

Page 12: ...nal injury property damage or damage to the snow thrower If snow thrower must be operated over gravel surface use extra caution and be sure skid plates are adjusted to lowest highest scraper clearance position 1 Shut off engine and wait for all moving parts to stop 2 Adjust skid plates by loosening the hex nuts then mov ing skid plate to desired position Be sure both plates are adjusted evenly Tig...

Page 13: ...FF position 8 Disconnect the power cord from the receptacle first then from the engine Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START ELECTRIC STARTER Follow the steps above keeping the choke control in the OFF position COLD START RECOIL STARTER 1 Insert safety ignition key Tied to recoil start cord int...

Page 14: ...wind whenever possible Adjust the skid plates to proper height for current snow conditions See TO ADJUST SKID PLATES in this section of this manual For extremely heavy snow reduce the width of snow removal by overlapping previous path and moving slowly Keep engine clean and clear of snow during use This will help air flow and extend engine life Aftersnow throwingiscompleted allowenginetorunfor a f...

Page 15: ...Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATI...

Page 16: ...me in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine 6 Install left wheel if removed for draining oil Be sure to install wheel pin and retainer pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of ...

Page 17: ... is in STOP position 2 Remove safety ignition key 3 Make sure the augers and all moving parts have completely stopped 4 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug CHUTE DEFLECTOR The chute deflector attached to the top of the discharge chute is provided to direct discharging snow away from the operator If the deflector becomes damaged it sho...

Page 18: ...is recommended that the belt s be replaced by a service center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal...

Page 19: ... department ENGINE SPEED Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty If you think the engine governed high speed needs adjusting contact a service center depart ment which has the proper equipment and experience to make any necessary adjustments TO REMOVE ...

Page 20: ... system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to...

Page 21: ...dles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or ...

Page 22: ...UDQW Q PRVW FDVHV WKHVH LWHPV DUH 127 PDQXIDFWXUHG E XVTYDUQD LQ ZKLFK FDVH WKH PD EH FRYHUHG VHSDUDWHO E WKHLU UHVSHFWLYH PDQXIDFWXUHU V ZDUUDQWLHV LI RQH LV SURYLGHG DQG LQFOXGHG ZLWK WKH SURGXFW DW WKH WLPH RI SXUFKDVH 7KH IROORZLQJ WUDQVPLVVLRQ WUDQVD OH PDQXIDFWXUHUV DQD GUR HDU 7XII 7RUT SURYLGH D ZDUUDQW IRU WKH WUDQVPLVVLRQ WUDQVD OH WR WKH XOWLPDWH SXUFKDVHU RU WR XVTYDUQD XVTYDUQD ZLOO D...

Page 23: ...RU PRGLILHG FXWWLQJ VKLHOGV JXDUGV RU VDIHW GHYLFHV P Q UHPRYHG GDPDJHG DLU ILOWHU H FHVVLYH GLUW DEUDVLYHV VDOW ZDWHU PRLVWXUH FRUURVLRQ UXVW YDUQLVK VWDOH IXHO RU DQ DGYHUVH UHDFWLRQ GXH WR LQFRUUHFW VWRUDJH SURFHGXUHV Q DLOXUHV GXH WR LPSURSHU VHW XS SUH GHOLYHU VHUYLFH RU UHSDLU VHUYLFH E DQ RQH RWKHU WKDQ DQ DXWKRUL HG XVTYDUQD VHUYLFLQJ GHDOHU GXULQJ WKH ZDUUDQW SHULRG R LUW FRQWDPLQDWHG JUH...

Page 24: ...Q SHQGDEOH RPSRQHQWV HDUV 12 55 17 12 55 17 6QRZ 7KURZHUV QJLQH 5HVLGHQWLDO HUR 7XUQ 0RZHUV 0 3URGXFW RPSRQHQW 5HVLGHQWLDO HUR 7XUQ 0RZHUV 5 2QO QJLQH 2WKHU 1RQ SHQGDEOH RPSRQHQWV HDUV GD V GD V 7LOOHUV QJLQH DWWHU HDU 3UR UDWHG 12 55 17 12 55 17 2WKHU 1RQ SHQGDEOH RPSRQHQWV HDUV 12 55 17 12 55 17 7LOOHU 7LQHV 12 55 17 12 55 17 RYHULQJ 7ULPPHUV QJLQH 2WKHU 1RQ SHQGDEOH RPSRQHQWV HDUV HDU GD V RQVX...

Page 25: ... G OO RWKHU 3UHVVXUH DVKHUV 3 3 3 3DUWV FFHVVRULHV LI SXUFKDVHG FFHVVRULHV H J JUDVV FDWFKHU EXPSHU JXDUG DFFHVVRULHV HWF HDU 12 55 17 12 55 17 3DUWV H J EHOWV EODGHV HWF GD V 12 55 17 12 55 17 3DUWV FFHVVRULHV LI UHSODFHG LQ DUUDQW 6HUYLFH 5HSODFHPHQW SDUWV DQG RU DFFHVVRULHV SURYLGHG XQGHU WKLV LPLWHG DUUDQW DUH ZDUUDQWHG RQO IRU WKH 1 RI WKH ZDUUDQW SHULRG DSSOLFDEOH WR WKH SDUW RU DFFHVVRU WKD...

Page 26: ...26 SERVICE NOTES ...

Page 27: ...27 SERVICE NOTES ...

Page 28: ...06 14 2011 SR ...

Reviews: