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WORK

5

3.1

Removing the headlight mask with the headlight

Switch off all power consumers and the engine.

100460-10

Open rubber band

on the fork legs.

Tilt the headlight mask forward and detach it from nose

.

Disconnect connector

.

Pull bulb socket

out of the high beam indicator lamp and remove the headlight

mask.

3.2

Installing the headlight mask with the headlight

100460-11

Connect plug

.

Insert bulb socket

into the high beam indicator lamp.

Check that the lighting is working properly.

Attach headlight holder

at the nose

and position the headlight mask.

100461-10

Wrap rubber band

around the fork legs and close it.

The wiring harness and brake line

are routed in front of the headlight mask.

Check the headlight adjustment.

3.3

Installing the front wheel

Warning

Danger of accidents

Reduced braking due to oil or grease on the brake discs.

Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary.

100412-11

Clean and grease shaft seal rings

and bearing surface

of the spacing sleeves.

Long-life grease (

p. 12)

Insert the spacing sleeves.

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Lift the front wheel into the fork, position it, and insert the wheel spindle.

Mount and tighten screw

.

Guideline

Screw, front wheel spindle

M24x1.5

45 Nm
(33.2 lbf ft)

Operate the hand brake lever several times until the brake pads are lying correctly
on the brake disc.

Remove the motorcycle from the work stand.

Pull the front wheel brake and push down hard on the fork several times to align
the fork legs.

Summary of Contents for FE 450 EU 2009

Page 1: ...SETUP INSTRUCTIONS FE 450 EU FE 450 USA FE 570 EU FE 570 USA 2009 ART NO 3802016en...

Page 2: ......

Page 3: ...rves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local con...

Page 4: ...on Indicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats use...

Page 5: ...bar clamps and mount the four screws Move the handlebar into the correct position see figure and evenly tighten the screws Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft 100484 10 Mount the hand...

Page 6: ...hten 100477 11 Fix the handlebar cushion with cable binder 100480 10 Mount the reflector 100478 10 Mount the footrests with the springs and bolts Secure the bolts using the washers and pins Plier for...

Page 7: ...line are routed in front of the headlight mask Check the headlight adjustment 3 3 Installing the front wheel Warning Danger of accidents Reduced braking due to oil or grease on the brake discs Always...

Page 8: ...ly mounted 3 7 Charging the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and...

Page 9: ...harger to check the off load voltage the starting abil ity of the battery and the generator The device also makes it impossible to over charge the battery Info Never remove cover Charge the battery wi...

Page 10: ...torcycle is standing 400330 01 Press the button briefly and repeatedly until CLK appears at the bottom right of the display Press the button for 3 5 seconds The hour display flashes Set the hour displ...

Page 11: ...oisoning Fuel is poisonous and a health hazard Avoid contact between fuel and skin eyes and clothing Do not inhale fuel vapors If fuel gets into your eyes rinse imme diately with water and contact a d...

Page 12: ...12 Nm 8 9 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw exhaust clamp on manifold M8 8 Nm 5 9 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite...

Page 13: ...SUBSTANCES 11 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91...

Page 14: ...AUXILIARY SUBSTANCES 12 Long life grease Specification HUSABERG recommends Motorex products Supplier Motorex Fett 2000...

Page 15: ...HUSABERG eine Division der KTM SMC AG Stallhofnerstra e 3 5230 Mattighofen Austria www husaberg com 3802016en 3802016en 09 2008 Photo Mitterbauer...

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