background image

INTRODUCTION

1

INTRODUCTION

The work described in these setup instructions must be performed before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

Print out the current

PDI

form found on the

HUSABERG DEALER.NET

.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the inter-
est of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here.
It is assumed that the work will be performed by a fully trained mechanic.

All specifications are non-binding. HUSABERG, a division of KTM-SMC AG (referred to below as HUSABERG) specifically reserves
the right to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior
notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular model without
prior notice. HUSABERG accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints
and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of delivery.

© 2008 by HUSABERG eine Division der KTM SMC AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, is permitted only with the express written permission of the copyright owner.

ISO 9001(12 100 6061)
Within the meaning of the international quality management standard ISO 9001, HUSABERG uses quality assurance
processes that lead to the maximum possible quality of the products.
Issued by: TÜV Management Service

HUSABERG eine Division der KTM SMC AG
5230 Mattighofen, Austria

Summary of Contents for FE 450 EU 2009

Page 1: ...SETUP INSTRUCTIONS FE 450 EU FE 450 USA FE 570 EU FE 570 USA 2009 ART NO 3802016en...

Page 2: ......

Page 3: ...rves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local con...

Page 4: ...on Indicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats use...

Page 5: ...bar clamps and mount the four screws Move the handlebar into the correct position see figure and evenly tighten the screws Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft 100484 10 Mount the hand...

Page 6: ...hten 100477 11 Fix the handlebar cushion with cable binder 100480 10 Mount the reflector 100478 10 Mount the footrests with the springs and bolts Secure the bolts using the washers and pins Plier for...

Page 7: ...line are routed in front of the headlight mask Check the headlight adjustment 3 3 Installing the front wheel Warning Danger of accidents Reduced braking due to oil or grease on the brake discs Always...

Page 8: ...ly mounted 3 7 Charging the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and...

Page 9: ...harger to check the off load voltage the starting abil ity of the battery and the generator The device also makes it impossible to over charge the battery Info Never remove cover Charge the battery wi...

Page 10: ...torcycle is standing 400330 01 Press the button briefly and repeatedly until CLK appears at the bottom right of the display Press the button for 3 5 seconds The hour display flashes Set the hour displ...

Page 11: ...oisoning Fuel is poisonous and a health hazard Avoid contact between fuel and skin eyes and clothing Do not inhale fuel vapors If fuel gets into your eyes rinse imme diately with water and contact a d...

Page 12: ...12 Nm 8 9 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw exhaust clamp on manifold M8 8 Nm 5 9 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite...

Page 13: ...SUBSTANCES 11 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91...

Page 14: ...AUXILIARY SUBSTANCES 12 Long life grease Specification HUSABERG recommends Motorex products Supplier Motorex Fett 2000...

Page 15: ...HUSABERG eine Division der KTM SMC AG Stallhofnerstra e 3 5230 Mattighofen Austria www husaberg com 3802016en 3802016en 09 2008 Photo Mitterbauer...

Reviews: