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SET

UP

3

2.1

Unpacking and setting up the vehicle

100483-10

Remove the box and the plastic packaging.

Info

To avoid damaging the motorcycle during the setup, leave the protective
film on the vehicle until you have finished.

Check the vehicle for transport damage.

Unpack the separate enclosure and check its contents on the basis of the enclosure
list.

Set up the work stand.

Work stand (81229055000)

Together with an assistant, take the vehicle off the palette.

Position the vehicle on a work stand.

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Position the handlebar.

Position the handlebar clamps and mount the four screws. Move the handlebar into
the correct position (see figure) and evenly tighten the screws.
Guideline

Screw, handlebar clamp

M8

20 Nm
(14.8 lbf ft)

100484-10

Mount the hand brake cylinder with the mirror clamp.

Correctly route the throttle cables (see figure), attach the throttle grip to the han-
dlebar and tighten the screws.

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Remove the headlight mask with the headlight. (

p. 5)

Connect all connectors to the connector board.

Fix the cable with cable binders (for routing, see figure).

Install the headlight mask with the headlight. (

p. 5)

Install the front wheel. (

p. 5)

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Position mirror clamp

.

Position the clutch master cylinder and tighten the screw.

Mount both rear mirrors.

Tighten the screws of the mirror clamp.

Summary of Contents for FE 450 EU 2009

Page 1: ...SETUP INSTRUCTIONS FE 450 EU FE 450 USA FE 570 EU FE 570 USA 2009 ART NO 3802016en...

Page 2: ......

Page 3: ...rves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local con...

Page 4: ...on Indicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats use...

Page 5: ...bar clamps and mount the four screws Move the handlebar into the correct position see figure and evenly tighten the screws Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft 100484 10 Mount the hand...

Page 6: ...hten 100477 11 Fix the handlebar cushion with cable binder 100480 10 Mount the reflector 100478 10 Mount the footrests with the springs and bolts Secure the bolts using the washers and pins Plier for...

Page 7: ...line are routed in front of the headlight mask Check the headlight adjustment 3 3 Installing the front wheel Warning Danger of accidents Reduced braking due to oil or grease on the brake discs Always...

Page 8: ...ly mounted 3 7 Charging the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and...

Page 9: ...harger to check the off load voltage the starting abil ity of the battery and the generator The device also makes it impossible to over charge the battery Info Never remove cover Charge the battery wi...

Page 10: ...torcycle is standing 400330 01 Press the button briefly and repeatedly until CLK appears at the bottom right of the display Press the button for 3 5 seconds The hour display flashes Set the hour displ...

Page 11: ...oisoning Fuel is poisonous and a health hazard Avoid contact between fuel and skin eyes and clothing Do not inhale fuel vapors If fuel gets into your eyes rinse imme diately with water and contact a d...

Page 12: ...12 Nm 8 9 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw exhaust clamp on manifold M8 8 Nm 5 9 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite...

Page 13: ...SUBSTANCES 11 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91...

Page 14: ...AUXILIARY SUBSTANCES 12 Long life grease Specification HUSABERG recommends Motorex products Supplier Motorex Fett 2000...

Page 15: ...HUSABERG eine Division der KTM SMC AG Stallhofnerstra e 3 5230 Mattighofen Austria www husaberg com 3802016en 3802016en 09 2008 Photo Mitterbauer...

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