- 28 -
ENGLISH
PERIODIC MAINTENANCE SCHEDULE 2004
R
ECOMMENDED INSPECTION OF THE
H
USABERG
-
ENGINES
USED FOR HOBBY
-
ENDURO COMPETITIONS BY YOUR
H
USABERG WORKSHOP
(
ADDITIONAL ORDER FOR THE
H
USABERG WORKSHOP
)
a 100 liter fuel consumption is equivalent to approx. 15 operating hours
Check the clutch disks for wear
●
●
●
●
●
●
●
Check the length of the clutch springs
●
●
●
●
●
●
Check the cylinder and piston for wear
●
●
●
Check the groove on the piston pin retainer for wear (visual check)
●
●
●
Check the camshaft for wear (visual check)
●
●
●
Check the camshaft bearings
●
●
●
Check the length of the valve springs
●
●
●
Check the spring cap for wear
●
●
●
Check the eccentricity of the valve disk
●
●
●
Check the valve guides for wear
●
●
●
Check the radial clearance of the rocker arm rollers
●
●
●
Check the elongation of the timing chain
●
●
●
Check the chain tensioner tooting for damage (visual check)
●
●
●
●
●
●
Check the eccentricity of the crankshaft journal
●
●
●
Replace the conrod bearings
●
●
●
Check piston pin bearing
●
●
●
Replace the balancer shaft bearings
●
●
●
Replace the crankshaft main bearings
●
●
●
Check the entire transmission including the roller and bearings for wear
●
●
●
60 hours
400 liter
90 hours
600 liter
120 hours
800 liter
180 hours
1200 liter
240 hours
1600 liter
270 hours
1800 liter
30 hours
200 liter
I
MPORTANT
C
HECKS AND
M
AINTENANCE TO BE
C
ARRIED OUT BY THE
R
IDER
Check oil level
●
Check brake fluid level
●
Check brake pads for wear
●
Check lights for function
●
Check horn for function
●
Lubricate and adjust cables and nipples
●
Bleed fork legs regularly
●
Remove and clean fork dust bellows regularly
●
Clean and lubricate chain, check tension and adjust if necessary
●
●
Clean air filter and filter box
●
Check tires for pressure and wear
●
Check cooling fluid level
●
Check fuel lines for leaks
●
Drain and clean float chamber
●
Check all control elements for smooth operation
●
Check brake performance
●
●
Treat blank metal parts (with the exception of brake and exhaust system)
●
with wax-based anti corrosion agent
Treat ignition and steering locks and light switches with contact spray
●
Check tightness of screws, nuts and hose clamps regularly
●
For cross-
country use
After every
cleaning
Before each
start
