HURST P 630 SG Instruction Manual Download

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275070085 EN

Hydraulic power unit P 630 SG

(Original instruction manual)

replaces 07.2020

Instruction manual for rescue equipment

Edition 05.2021

Built to extend lives.™

Summary of Contents for P 630 SG

Page 1: ...275070085 EN Hydraulic power unit P 630 SG Original instruction manual replaces 07 2020 Instruction manual for rescue equipment Edition 05 2021 Built to extend lives...

Page 2: ...ing the hoses devices 15 6 1 Coupling the mono couplings 15 7 Set up and commissioning 17 7 1 Set up 17 7 2 Commissioning 17 8 Operation 19 8 1 Starting the engine 19 8 2 Turning the engine off 20 8 3...

Page 3: ...a 38 13 1 Power Unit 38 13 2 Noise emissions sound pressure level 40 13 3 Sparking plug 40 13 4 Sparking plug spanner 40 13 5 Fuel 40 13 6 Engine oil 41 13 7 Hydraulic fluid recommendation 41 13 8 Ope...

Page 4: ...ger and the possible consequences 1 Danger classifications Pictogram Damage injury to Key word Definition Consequences Persons DANGER Immediate danger Death or severe injury WARNING Potentially danger...

Page 5: ...oduct CAUTION The operating instructions for the hoses accessories and the connected devices must also be heeded Even if you have already received instruction on how to use the equipment you should st...

Page 6: ...g on starting up the device and during its operation that this will put no one in danger Observe all intervals for recurring tests and or inspections that are prescribed or stated in the operating ins...

Page 7: ...This hydraulic fluid can be detrimental to health if it is swallowed or its vapour is inhaled Direct contact with the skin must be avoided for the same reason Also when handling hydraulic fluid note t...

Page 8: ...e The manufacturer supplier is not liable for any damages resulting from improper use The user bears sole responsibility for such use Proper use includes observance of the operating instructions and c...

Page 9: ...xceed the maximum possible usable volume of the power unit NOTE Always register your hydraulic unit on the HURST Jaws of Life internet site This is the only way to guarantee your extended warranty cov...

Page 10: ...case of all HURST hydraulic power units the hydraulic pump is operated with a motor The pump conveys the fluid from the hydraulic oil tank and builds up the pressure in the tool Fluid is distributed t...

Page 11: ...with control valves 5 Speed adjusting lever 7 Cable pull starter 9 TURBO control lever 10 Mono coupling female 11 Fuel tank cap 12 Filler cap hydraulic fluid 13 Frame 14 Rubber buffer 15 Side panel 1...

Page 12: ...e HURST power units does not match every detail of the engine described in the manufacturer s separate operating instructions Nevertheless it is important that you follow all safety rules and operatin...

Page 13: ...feed rate the speed of the connected device is increased The hoses are connected with the connecting block via mono couplings Control valve simultaneous operation SIMO This valve enables the connecti...

Page 14: ...Therefore the maximum permissible system pressure cannot be exceeded 5 5 Pumps 1 MPa 10 bar 5 6 Frame with side sections The P 630 hydraulic power unit is mounted within a frame The frame and side pan...

Page 15: ...r the maximum operating pressure of the hydraulic unit In cases of doubt you must consult HURST directly before connecting the equipment 6 Connecting the hoses devices Mono coupling halve male Mono co...

Page 16: ...uipment is not turned on NOTE We recommend connecting the coupling halves in a depressurised state when working in areas with low ambient temperature and using extension hose assemblies hose reels as...

Page 17: ...issioning or after longer periods of storage First fill the engine or top up the engine oil For safety reasons HURST power units do not contain engine oil upon delivery 7 2 1 First commissioning Power...

Page 18: ...n and wait until oil comes out from the bolt 7 When oil comes out at the venting plug the air has been removed from the pump First close the venting plug and then return the power unit to the level 8...

Page 19: ...efore starting the combustion engine check that the fuel tank is full and that the engine oil level is within the permitted tolerances If necessary top up the relevant fluid 1 Open the gasoline tap 2...

Page 20: ...be cleaned up immediately with a suitable absorbent cloth In doing so be careful not to burn yourself on one of the hot engine parts The used cloth must then be cleaned or disposed of according to the...

Page 21: ...on see diagram above With this function the switch position of the TURBO control lever can be used to supply one of the two connections with double the volume The TURBO function is activated by turnin...

Page 22: ...ribed in chapter Coupling the mono couplings Ensure that you put the dust protection caps back onto the mono coupling halves Clean the hydraulic power unit of any stubborn dirt prior to storage If the...

Page 23: ...offers a suitable test kit for the function test of the hydraulic units For specific details please consult the HURST range of accessories or contact your HURST dealer 10 1 Recommended test intervals...

Page 24: ...nce and perfect condition of all covers e g exhaust deflector All fluid levels are within the specified tolerances Are the rotary switches and switching levers in proper working order and undamaged Co...

Page 25: ...ponents of the power unit or compromise operational safety Due to safety reasons and the complex installation service work on the hydraulic power unit must only be executed by the equipment manufactur...

Page 26: ...h combustion engines during repair work 11 2 Service work on the hydraulic unit 11 2 1 Care instructions The exterior of the device must be cleaned from time to time not the electrical contacts and th...

Page 27: ...lection container under the A drain plug 3 Open the B filler cap remove the A drain plug and let the hydraulic fluid run into the provided collection container 4 Screw the A drain plug in again tighte...

Page 28: ...r filter element and clean immediately if necessary You must conduct the following service measures every 100 operating hours Replace engine oil Check the sparking plug clean if necessary set the elec...

Page 29: ...from the air filter housing side through the filter insert Never attempt to brush out dirt because it would be pressed in by the bristles Replace the paper air filter insert if it is exceedingly dirty...

Page 30: ...he sparking plug by hand in order to avoid stripping the thread 6 Tighten the sparking plug after mounting with a 5 8 inch sparking plug spanner in order to compress the washer 7 A new sparking plug s...

Page 31: ...cing the hydraulic fluid 2 Remove screwed fittings on the coupling 3 Remove couplings and underlying seals 4 Position the new coupling together with the seals onto the valve block 5 Re attach the coup...

Page 32: ...on the new coupling and tighten the union nut on the hose assemblies to a torque of MA 35 Nm ATTENTION The return hose which is screwed onto the port T of the rescue tool must be equipped with a quick...

Page 33: ...solution consult the separate operating instructions of the engine manufacturer Use a different hydraulic fluid or operating fluid that is suitable for the relevant ambient temperature see Chapter I...

Page 34: ...ctions of the connected unit Mono coupling female defective Replace mono coupling female The connected rescue equipment does not move on activation of the valve or moves only very slowly or unevenly C...

Page 35: ...t reached Have the pressure limiting valve reset or repaired by authorised dealer or directly by HURST Pump block defective Have repaired by authorised dealer or directly by HURST Connected unit defec...

Page 36: ...hen fill back up with hydraulic fluid to the Maximum level Fluid leaks from a different location Leak from tank lines or seals Replace defective components or repair by authorised dealer or HURST dire...

Page 37: ...ft seal defective Repair by an authorised dealer by personnel specially trained by HURST or by HURST itself Contact an authorised HURST dealer or the HURST Customer Service Department directly if the...

Page 38: ...the hydraulic tank results from the operability at an incline prescribed in the standards Because all values are subject to tolerances there may be small differences between the data for your device a...

Page 39: ...turbo HD 1 l min 1 x 1 1 1 x 1 35 gal US min 1 x 0 29 1 x 0 36 Feed rate simultaneous ND 2 l min 2 x 2 4 2 x 3 0 gal US min 2 x 0 63 2 x 0 79 Feed rate turbo ND 2 l min 1 x 4 7 1 x 5 8 gal US min 1 x...

Page 40: ...in rpm Idle run in acc with NFPA dB A 73 77 Full load in acc with NFPA dB A 77 80 13 3 Sparking plug 13 5 Fuel Sparking plug type CR5HSB NGK U16FSR UB DENSO Fuel Lead free gasoline ROZ 91 to ROZ 98 13...

Page 41: ...C HM 10 VG 10 Oil temperature range Oil designation Viscosity rating Remarks A 4 0 131 F HM 10 VG 10 recommended range of viscosity 10 200 mm s 10 200 cSt Supplied with HM 10 DIN ISO 6743 4 ATTENTION...

Page 42: ...42 14 Notes...

Page 43: ...43...

Page 44: ...F LIFE INC A Unit of IDEX Corporation 711 N Post Road Shelby NC 28150 USA Phone 704 487 6961 Fax 704 487 7271 e mail contacthurst idexcorp com WARNING CAUTION Before connecting the equipment make sure...

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HURST P 630 SG, Instruction Manual

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