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HX Pool and Spa Heater  

 

Page 12 

ELECTRICAL CONNECTION 

The heater is supplied with a standard 10 amp 3 pin plug for connection to a 240V 10 amp GPO.  
The heater incorporates a 240/24 VAC transformer which supplies power to the control circuit.  
All pool or spa equipment connected to mains power should be protected by an RCD circuit 
breaker. It is recommended, where possible that the heater is connected to the same time clock or 
power supply as the circulating pump. 
 
 

GAS CONNECTION 

The gas connection is on the rear of the heater. A 15 mm F.I. connection is provided for gas line 
connection. An approved manual shut off valve must be installed in the gas fitting line before the 
heater and should be sized the same as the gas fitting line to prevent excessive pressure drop in the 
gas pipe. 
 
The gas fitting line should be installed by an authorised person and comply with local regulations 
and A.G.A. code AG 601.  The gas line from the meter will usually be of a larger size than the gas 
inlet connection.  Therefore a reduction to the heater connection fitting will be necessary.  The 
reduction should be as close to the heater as possible. 
 
Before using the heater, test all connections for leaks using soapy water. 
 
The heater gas valve has a built in pressure regulator and 

” pressure test point.  On starting the 

heater, a manometer must be used and burner pressure checked against the heater data plate.  The 
gas valve regulator may need to be adjusted to correct manifold pressure.  Incorrect burner 
pressure may void warranty. 
 

PRESSURE SWITCH ADJUSTMENT 

 
The Hurlcon Pool Heater incorporates a water pressure switch which allows the burner to operate 
only when the circulating pump is operating. 
 
It is imperative that the following be undertaken by the person who is commissioning (first 
starting) your pool or spa heater.  On initial start up of the heater it may be necessary to adjust the 
water pressure activation switch. 
 
This switch is located behind the top rear panel and is screwed into the water manifold.  The 
pressure switch is designed to allow operation of the heater only when the circulating pump is 
turned on and there is sufficient water flow through the heater.  It must shut the heater down 
immediately the pump is switched off. 
 

To check the operation of the switch: 

1.

 

Connect the heater to mains power supply.  The thermostat should not yet display “

θ

”. 

2.

 

Turn on pump.  The thermostat should now display “

θ

”. 

3.

 

Turn pump off.  The thermostat should no longer display “

θ

”. 

4.

 

If display does not respond in this way, adjust the pressure switch as detailed below.  If display 
responds correctly, perform a final check with the heater operating.- See the section below 
titled “Starting the heater” 

 

 

Summary of Contents for HX 120

Page 1: ...site www hurlcon com au Email service hurlcon com au Information and specifications subject to change without notice Victoria Ph 03 9765 9765 Fax 03 9764 9009 New South Wales Ph 02 9674 8544 Fax 02 96...

Page 2: ...nce Instructions 8 Energy saving Tips 8 Winter Operation 8 Installation Installation Instructions 9 Flow Rates 9 Water Connections 9 Plumbing Diagram 9 Heater Dimensions 10 Indoor Installation 10 Vent...

Page 3: ...nstructions local gas fitting regulations the AGA Installation Code AG 601 and any other relevant statutory authorities Refer to data plate for details of gas type gas consumption and burner pressure...

Page 4: ...ct pool or spa mode 7 Set thermostat to desired setting and the ON OFF switch to turn the heater ON 8 The heater will ignite in around 10 seconds 9 If the appliance will not operate follow instruction...

Page 5: ...cium hardness and temperature These measurements must be at the correct levels to maintain balanced water and effective sanitation of your pool Balanced water will help prevent corrosion of your heate...

Page 6: ...or two minutes after the set point has been reached If the time delay is activated the symbol L will be displayed This is part of normal operation The thermostat can be set to temperatures between 10...

Page 7: ...r greater than 0 C phone for at 0 C freeze conditions service F1 Thermostat reads greater Allow water to cool than 45 C turn heater off then on again F2 Mechanical Hi Limit greater Allow water to cool...

Page 8: ...8 C or lower This is accepted as a comfortable and healthy swimming temperature 3 Use an accurate thermometer 4 Set timeclock to start filtration and circulation system no earlier than daybreak The po...

Page 9: ...s are located on the right hand side of the heater Left hand connection models are available by special order The inlet and outlet are clearly marked Water connections require 40 mm PVC glue in plumbi...

Page 10: ...talling the heater indoors it is imperative that an adequate supply of fresh air is provided for combustion Failure to provide adequate ventilation voids all warranties and may be a danger to persons...

Page 11: ...l spa blowers in the same room as a gas heater This is potentially dangerous to spa users Do not store chemicals or fuel in the same room as the gas heater This may cause fire or explosion When instal...

Page 12: ...built in pressure regulator and pressure test point On starting the heater a manometer must be used and burner pressure checked against the heater data plate The gas valve regulator may need to be adj...

Page 13: ...isplay to indicate water flow 4 Set thermostat to ON and press the button repeatedly until set temperature is greater than water temperature Thermostat should now display 5 After a few seconds the bur...

Page 14: ...he nominal burner pressure listed below 7 To adjust gas valve regulator remove regulator adjustment cap and using a screwdriver turn plastic bush clockwise to increase anti clockwise to decrease burne...

Page 15: ...rner assembly and withdraw 8 Remove the four Phillips head screws securing the injector manifold to the burner tray 9 Remove burner injectors and replace with desired gas type injectors 10 Remove regu...

Page 16: ...played Refer to fault indication table HEATER SHORT CYCLING RAPID ON AND OFF OPERATION Possible cause Remedy Insufficient water flow Clean filter and pump strainer Defective wiring Repair or replace w...

Page 17: ...re Switch N O Hi Limit N C 45 Hi Limit N C 70 A N E Transformer Genus IV Thermostat Sensor 4 Pin Plug Ignitor Flame sensor Violet Brown Earth Post 6 Pin Plug Ignition Module Brown Green Yellow Orange...

Page 18: ...n and operating instructions The warranty shall not apply to any heaters or parts which have been subject to accident negligence alteration abuse or misuse Corrosion of the heat exchanger is caused by...

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