Hunt sime 30e Installation Instructions Manual Download Page 8

4.0 COMMISSIONING BO

  ILER CH

  ECK LIST

IF IN

  DOU

  BT AS

  K

A s uggested me thod of  co mmissioning th

  e bo iler, ac tual me thod ca n v ary ac cording to th

  e bo iler

make type and the installation. The boiler must always be installed and commissioned by an approved 

,

gas te chnician. The i nstaller ce rtifies th

  at this Boiler has  b een in stalled to the manufacturer’s

instructions, has been filled, commissioned and is ready for use.

No. Description

ü

when done

1.

Read carefully th

  e in struction ma nuals s upplied wi th t his bo iler.

BEFORE INSTALLING T HIS B OILER FLUSH OUT THE PIPES UNTIL CLEAN WATER IS ACHIEVED.

2

.

3.

T

urn on  wa ter to   fi ll s ystem, ch

  eck fo r le aks r egularly an d b leed a ir fr om al l points.

B leed the air fr om all th e p umps i n the system, and r otate th e im

  peller sh

  aft

4

Check th

  at al l r adiators v alves ar e op en, remove th

  e thermostatic valve heads, fully open

all

lockshield valves.

5

Turn ON g as, bl eed a ir ou t at  th

  e i solation va lve u nion. Re seal an d ch

  eck fo r gas  leaks.

Tu rn g as OF

  F.

6

Turn e lectricity on  at  th

  e po wer po int. At  th

  e bo iler fr ont pa nel se t th

  e temperature setting

to  th

  e lo west s etting, s witch b oiler to  ON po sition.

The “Power on ” In dicator sh ould lig ht. Tu rn th

  e bo iler of f at  th

  e fr ont pa nel.

7

Turn th

  e r oom th

  ermostat to  th

  e ma nual O N po sition s et th

  e t emperature to  a high level so that it does

no t s witch of f du ring th

  e co mmissioning ph

  ase. Th

  e thermostat will unusually click and show an 

In dicator in  th

  e wi ndow, 

8

Switch th

  e bo iler ON a t th

  e bo iler fr ont pa nel co ntrol.

9

Boiler sh

  ould s tart fa n, pu mp an d ig nite g as. If  it  fa ils fi rst f ew t imes th

  is m ay be just residual air

In  th

  e gas  line. A noisy water pump indicates there is air in the water pipes.

10.

Boiler lights a nd heats the water.  

11.

Check g as flame is  th

  e co rrect co lour an d fo r gas  an d wa ter le aks

as the system heats up . Check inlet and outlet gas pressures.

12.

Check th

  at h eat i s go ing t o a ll r adiators th

  rough th

  e m anual or  th

  ermostatic first

and r eturn via the lo ckshield v alve. If  no t S TOP fi x NO

  W and any leaks.

13

Allow th

  e bo iler to  hea t u p to  th

  e se t te

  mperature an d sw

  itch of f. Re-adjust the boiler temperature 

14

to  a mi d t emperature po int.

CA UTION

,  If  t his is connected to a floor heating system. The boiler

sh

  ould re  li ght a nd in crease th

  e water temperature to the new setting.

15

Check th

  at a ll r adiators a re hot  al l th

  e wa y u p. If  t he r adiator is  co ld at th

  e to p,

then th

  ere is  u sually a ir in  th

  e r adiator Bleed the radiator. Balance the system so that all.

16.

Set th

  e r oom th

  ermostat to  th

  e co rrect t imes a nd t emperatures ac cording to  the ma nufacture’s 

On completion of the commissioning phase, complete the information sheet at the front of this manual. 
Hand over the installation to the owner and demonstrate how the system works plus basic fault 
resolution and safety procedures. Make sure that this important document is kept in a safe accessible 
place for subsequent use.

Turn off all services to this boiler - water, gas and power. Install the boiler as shown in the 
instructions following and connect all services.

radiators are hot as according to the radiator installation manual. Adjust the boiler water temperature.

instructions

Page 8 of 34

Summary of Contents for sime 30e

Page 1: ...er Service and Installation Instructions 30i 30e WARNING The installation of this product must be carried out only by authorised personnel to the requirements of Australian Standard AS 5601 local auth...

Page 2: ...ed instal ler the boiler is warranted by Hunt Heating against defects caused by the manufacturer s faulty materials and or work manship in respect to parts and labour for a period of twelve months com...

Page 3: ...hat they do not play with the appliance LIGHTING AND OPERATION BOILER IGNITION fig 23 The first ignition of the boiler must be car ried out by qualified technical personnel Successively if it is neces...

Page 4: ...ted The display will be as shown in fig 25 TO SWITCH OFF THE BOILER fig 26 In the case of a short absence touch more than two second the key of the controls The display will be as shown in figure boil...

Page 5: ...ersonnel Call a qualified technical personnel Call a qualified technical personnel Call a qualified technical personnel AL 05 AL 06 fig 28 b Press the key of the controls to re start the boiler If the...

Page 6: ...on unless safe to do so Check why it was turned OFF Do the other gas appliances work Does it work If NO go to Q4 4 Room Thermostat Is the display very dim or not showing at all Is the room thermostat...

Page 7: ...s LPG Internal External Gas pressure Settings Max Pa Adjusted output setting kW Central Heating Water treatment System Volume Litres No Yes Yes Product Qty Used Litres Dilution rate Litres per 100 lit...

Page 8: ...nel control 9 Boiler should start fan pump and ignite gas If it fails first few times this may be just residual air In the gas line A noisy water pump indicates there is air in the water pipes 10 Boil...

Page 9: ...Where all the major items are their functions and how to check and turn them on or off Simple fault resolution i e power on 5 How to check and remove air in the radiators Give them a bleed key 6 The...

Page 10: ...ct phone number Work Completed Service Service 3 4 year 5 year 7 Date Date Service technician Service technician Name PIC L icence No Name PIC L icence No Service Company Service Company Contact phone...

Page 11: ...Service Service 7 8 year 11 year 13 Date Date Service technician Service technician Name PIC L icence No Name PIC L icence No Service Company Service Company Contact phone number Contact phone number...

Page 12: ...6 0 INSTALLER INSTRUCTIONS CONTENTS 6 1 DESCRIPTION OF THE BOILER page 13 6 2 INSTALLATION page 18 6 3 CHARACTERISTICS page 26 6 4 USE AND MAINTENANCE 6 5 FAULT FINDING page 30 page 32 Page 12 of 34...

Page 13: ...led boiler This manual gives the instructions for The instructions given in this manual are provided to ensure proper installation and operation of these boilers 6 1 DESCRIPTION OF THE BOILER CONNECTI...

Page 14: ...kg NG mm dia LPG 0 85 mm dia 1 45 NG LPG2 50 kPa 0 79 kPa 13 injectosr 3 0 Bar 6 1 litres 85 C 10 litres 1 2 Bar Water content boiler Maximum water head Maximum temperature Capacity of the heating exp...

Page 15: ...safety valve 9 Water pressure valve 10 By pass 11 Boiler discharge 12 Expansion vessel 13 Pressure Guage 14 Connection plate 15 Gas valve compulsory 16 C H flow valve recommended 17 C H return valve...

Page 16: ...Y 1 Control panel 2 Circulation pump 3 Air relief valve 4 Burners 5 Expansion vessel 6 Air pressure switch 7 Fan 8 C H sensor 9 Primary exchanger 10 Ignition detection electrode 11 Gas valve FORMAT DG...

Page 17: ...ns The safety valve drain must be connected to a collection funnel to collect any discharge during interventions If the heating system is on a higher floor than the boiler install the on off taps supp...

Page 18: ...th a density of 50 kg m The maximum total length which is the sum of lengths of the aspiration and discharge pipes is determined by the loss of charge of the single accessories inser ted and must not...

Page 19: ...ss of a DGT 30i boiler installation allowed as the sum of the head losses of the accessories used is less than 9 5 mm H2 O 93 2 Pa Intake Outlet 7 meter horizontal pipe 80 x 0 25 2 45 Pa 1 75 17 20 7...

Page 20: ...4 8 39 2 47 1 from No 1 to 6 4 8 5 6 47 1 54 9 from No 1 to 7 5 6 6 5 54 9 63 7 from No 1 to 8 6 5 7 3 63 7 71 6 from No 1 to 9 7 3 7 8 71 6 76 5 from No 1 to 10 7 8 8 4 76 5 82 4 without diaphragm 8...

Page 21: ...ventilation Space heaters up to 50 MJ h input 150 150 Other appliances up to 50 MJ h input 500 500 Appliances over 50 MJ h input and up to 150 MJ h input 1000 1000 n Appliances over 150 MJ h input 150...

Page 22: ...e remote control of the boiler except release of the boiler When the connection has been made the boiler display will show the following messa ge Cr For installation and use of the remote con trol fol...

Page 23: ...Fan EAR Ignition detection electrode EV1 2 Gas valve coil PF Smoke pressure switch M Modulator SM1 SM2 Heating sensor PA Water pressure switch TA ROOM THERMOSTAT SE External sensor S AUX Auxiliary sen...

Page 24: ...e anomaly is signalled D H W SET Press the key to display the D H W temperature value set NON OPERATIONAL HEATING SET Press the key to display the heating temperature value set value not realtive to t...

Page 25: ...1 18 Re ignition delay 0 10 Min 1 03 19 Modulation D H W flowmeter Disabled 01 1 Enabled 29 Anti legionella only D H W tank Disabled C 1 50 80 PARAMETERS RE SET PAR DESCRIPTION RANGE U UN NIIT T INC D...

Page 26: ...r will not function for both services 6 3 6 ELECTRONIC IGNITION Ignition and flame detection is controlled by a single electrode on the burner which gua rantees reaction in the case of accidental exti...

Page 27: ...as a function of rate of flow in the graph in fig 16 To obtain the maximum head available to the system turn off the by pass by turning the union to the vertical position fig 17 0 200 1600 1400 1200...

Page 28: ...of the generator in the following way Turn the main switch off to stop electric power reaching the boiler and close the gas feed cock Remove the outer casing and the gas burner manifold unit To clean...

Page 29: ...gas connections after assembly using soapy water or a product made specifically for the purpose being sure not to use open flame 6 4 2 1 New fuel configuration Access the parameters section by pres s...

Page 30: ...22 a If the pressure detected by the water pressure valve is lower than 0 5 bar the boiler stops and the display shows the alarm AL 02 Bring the pressure back to normal by means by acting on the tele...

Page 31: ...installer for PAR 1 and the self detection carried out by the card causes the activation of the alarm the boiler will not function and the display will show anomaly AL 12 Reset PAR 1 to de activate t...

Page 32: ...Replace the fan Is there voltage available to the pump Replace clock the thermostat Check pump connection Is pump shaft free to rotate Replace the pump Make it free to rotate Has the PCB ignition lock...

Page 33: ...BLANK PAGE Page 33 of 34...

Page 34: ...30e CENTRAL HEATING BOILER version 1 Issued June 2010 HYDRONIC SYSTEMS Australia Pty Ltd 11 Fiveways Boulevard Keysborough Victoria 3173 Telephone 1300 00 1800 Facsimile 9798 5133 www huntheat com au...

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