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©2018 Hubbell Incorporated | Chance

®

 Capstan Hoist Operating Instructions

Notes

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Summary of Contents for CHANCE 90 Series

Page 1: ...current design specifications Revision A 12 18 Owner s Manual 2018 Hubbell Incorporated hpsliterature hubbell com hubbellpowersystems com NOTICE To prevent SERIOUS INJURY and PROPERTY DAMAGE thoroughl...

Page 2: ...tions and precautions can lead to property damage serious injuries or death For safe operation read this entire manual before operating the Capstan Hoist All information in this publication is based o...

Page 3: ...etc that if not followed carefully could RESULT IN INJURIES OR DEATH A CAUTION refers to operating procedures techniques etc that if not followed carefully could RESULT IN DAMAGE TO EQUIPMENT or LOSS...

Page 4: ...perated under these conditions to avoid damage to the motor CAUTION Polypropylene rope is seriously weakened whenever use of it generates friction heat This is particularly true if it is used over a C...

Page 5: ...oxide gas To prevent SERIOUS INJURY or DEATH never operate gas powered motors in enclosed spaces without adequate ventilation Maintain the engine per the instructions supplied with the engine When any...

Page 6: ...r to provide versatility across a range of worksites These models are available in 1 000 lb and 3 000 lb load ratings Capstan Hoist For safe operation and positive control over the load being lifted t...

Page 7: ...he rope to freely travel through the guide toward the operator pulling on the fall line When the operator releases the fall line the cam rotates locking the rope in the guide To lower a load the opera...

Page 8: ...and follow these installation instructions and warnings Installation Position the rope hook as shown in the illustration above NOTE It is recommended that the rope hook be on the same side as the oper...

Page 9: ...Date Code 6 Motor 7 Strain Relief 8 Power Cord Gasoline Models 1 Rope Hook 2 Capstan Drum 3 Stamped Manufacture Date Code 4 Safety Identification Label 5 Tamper Resistant Bolt 6 Foot Control 7 Thrott...

Page 10: ...nent of the rigging system This allows the competent person to ensure the proper hoist rope blocks and rigging are used to minimize risks A competent person shall thoroughly inspect the worksite and e...

Page 11: ...the hoist rope blocks and rigging before use Inspect all load components for damage prior to use and replace or repair all damaged components Never overload the hoist Unlike a block and tackle when op...

Page 12: ...ing location must be used the competent person should determine if the job can be completed safely by increasing the factor of safety utilized e g to address the possibility of the bracket shifting or...

Page 13: ...her object by a screw type binder After hooking the chain turn the binders clockwise to secure the hoist After heavy initial loading it may be necessary to again tighten the binders by taking addition...

Page 14: ...d wrap on the inboard end of the capstan where the diameter is the smallest This provides a stable condition for the rope to feed smoothly over the capstan without jumping or changing position for bot...

Page 15: ...allow people to stand under or near the load Keep rope securely on capstan drum and under control by the operator Do not remove wraps of rope from the drum while supporting a load Do not allow the ro...

Page 16: ...ecessary to re tighten the binder chains or align hoist again 4 Disconnect foot control after final load is secure Disconnect the foot control from the hoist Hoisting operations are now complete Break...

Page 17: ...stubs located in private property can be facilitated by using the portable hoist To lessen the required pulling force the ground should be broken loose all around the stub before attempting to pull i...

Page 18: ...t Control Switch for 115 V and 230 V AC Electric Hoists C3080685 Foot Control for Hydraulic Hoist model C3081180 T3080997 Foot Control for Gas Hoists 3 000 lb Capstan Hoist Accessories Model Descripti...

Page 19: ...ash Rope Hook Inspect the rope hook to ensure it is present and bolted securely in place over the top of the drum and loops into the end of the drum Foot Control Inspect the foot control to ensure it...

Page 20: ...eaks Inspect for loose or missing fasteners and tighten or replace as necessary Inspect oil level in the gas engine crankcase per the supplied engine manual Inspect gap and or replace the spark plug a...

Page 21: ...Duty Cycle 20 e g 20 of 1 hour full rated load Portable Generators Recommended output is 4 000 Watts or higher Extension cord recommendations 115 V and 230 V models Cord Length 1 100 101 250 Cord Gau...

Page 22: ...ents carefully and be sure you understand all the warnings before using the product Unlike a block and tackle when operating a capstan the operator can t feel the weight This makes it nearly effortles...

Page 23: ...ion or bending If you have a choice use an item in compression For example mount the bracket so the load pulls the bracket against instead of away from the pole This puts less tension on the clamps It...

Page 24: ...og number C4000799 This 1 2 diameter rope has low stretch and excellent gripping power on a capstan Always mount the hoist to the proper bracket using the high strength bolts and fasteners supplied wi...

Page 25: ...the pulling rope around the drum in this direction starting with the load line nearest the motor end of the drum The number of turns of rope around the drum is determined by the load to be lifted The...

Page 26: ...w down on the fall line pull to ease the load into position With minimal practice the operator can place the load within a fraction of an inch Once the load is in place lifting the foot from the contr...

Page 27: ...ult in dropping the load SEVEN AN OPTIONAL ROPE LOCK ATTACHMENT IS AVAILABLE for the Series 90 hoists which allows the operator to hold a load in position without having to tie knots or hold the rope...

Page 28: ...1 000 lb P308 1028 B 1 12 Nilos Ring P316 0298 1 13 Washer RD 0 531 x 2 375 Plated for drum attachment P308 0287 1 14 Split Lockwasher 0 5 Plated P001 0994 1 15 Drum Key 1 000 lb P308 1157 1 16 Hex Ca...

Page 29: ...8 1 13 Washer RD 0 531 x 2 375 Plated for drum attachment P308 0287 1 14 Split Lockwasher 0 5 Plated P001 0994 1 15 Drum Key 1 000 lb P308 1157 1 16 Hex Capscrew 0 5 13 x 1 25 Grade 5 P001 1521 1 17 C...

Page 30: ...30 2018 Hubbell Incorporated Chance Capstan Hoist Operating Instructions C3081172 Wiring Diagram...

Page 31: ...300 2 12 Output Housing 3000 lb P308 1015 1 13 Nilos Ring P316 0298 1 14 Washer RD 0 531 x 2 375 Plated for drum attachment P308 0287 1 15 Split Lockwasher 0 5 Plated P001 0994 1 16 Drum Key 3000 lb P...

Page 32: ...1 1 0 3 Cord Assembly 25 for 12 Volt P308 0881 0 1 4 Connector Flexible Strain Relief P315 0346 2 1 5 Disconnect Flag P308 0701 4 2 6 Ring Terminal 3 16 Stud P308 0307 2 1 7 Base for Foot Switch P308...

Page 33: ...Output Shaft Assembly 1000 lb RSA 1000 1 18 Cone Bearing P316 0299 2 19 Bearing Spacer 1000 lb P308 1025 1 20 Bearing Race inside item 21 P316 0300 2 21 Output Housing 1000 lb P308 1028 B 1 22 Nilos...

Page 34: ...Pin 3000 lb Hydraulic P308 1287 1 18 Thrust Washer P308 1029 3 19 Output Shaft Assembly 3000 lb RSA 3000 1 20 Cone Bearing P316 0299 2 21 Bearing Spacer 3000 lb P308 1023 1 22 Bearing Race inside item...

Page 35: ...raulic P308 1287 1 16 Thrust Washer P308 1029 3 17 Output Shaft Assembly 3000 lb RSA 4000 1 18 Cone Bearing P316 0299 2 19 Bearing Spacer 3000 lb P308 1023 1 20 Bearing Race inside item 21 P316 0300 2...

Page 36: ...attachment P308 0287 1 22 Split Lockwasher 0 5 Plated P001 0994 1 23 Drum Key 1000 lb P308 1157 1 24 Hex Capscrew 0 5 13 x 1 25 Grade 5 P001 1521 1 25 Capstan Drum Assembly 1000 lb RDA 1000 1 26 Sock...

Page 37: ...RD 0 531 x 2 375 Plated for drum attachment P308 0287 1 23 Split Lockwasher 0 5 Plated P001 0994 1 24 Drum Key 3000 lb P308 1156 1 25 Hex Capscrew 0 5 13 x 1 25 Grade 5 P001 1521 1 26 Capstan Drum Ass...

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Page 40: ...hubbellpowersystems com PSP3081570 TD_09_193_E Rev A Hubbell has a policy of continuous product improvement Please visit hubbellpowersystems com to confirm current design specifications 2018 Hubbell...

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