HUATEC HG904 User Manual Download Page 5

HUATEC Group Corporation                                                                              www.huatecgroup.com 

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Rotation speed range for dynamic balancing: 70-60,000 r/min 

 

Auto-range and manual-range selectable

 

 

Measuring accuracy of vibration:  5 % 

 

Sensors: Piezoelectric accelerometer, Magnetoelectricity velocity, Eddy 
displacement and etc. 

 

8

th

-order ellipse anti-aliasing filter, RPM band-pass filter 

 

Input signal: Accelerometer, and voltage 

 

Amplitude spectrum analysis: 100 lines to 400 lines (zoom), Hanning windowed 

 

Frequency span of spectrum analysis: 100, 200, 500, 1K, 2K, 5K, 10KHz(only for 
1-channel sampling) 

 

Data storage: 400 waveforms of 1024-points and 400 data sets 

 

Amplitude ranges & Frequency Response for overall vibration measurement: 

 

Amplitude ranges 

Frequency Response 

Displacement 

0.003 

 5 mm    peak-peak 

10 

 500 Hz 

Velocity 

0.2 

 200mm/s    true RMS 

10 

 1000 Hz 

Acceleration 

0.5 

 250m/s

2

    peak 

20 

 5000 Hz 

Envelope 

0.1 

 20unit    true RMS 

5-1000Hz from 15-40 KHz 

Voltage 

0.1 

 10V    peak-peak 

10 

 10000 Hz 

 

Notepad: 10 condition codes for visual inspection 

 

Output: USB for communication with PC 

 

Power: Ni-MH rechargeable battery for 8 hours continuous operation, low battery 
warning 

 

Operating Environment: 0~55 

o

C, 90% humidity non-condensing 

 

Rotating speed measurement with photocell sensor 

 

Dynamic Range: 60dB with 48dB adjustable gain range 

 

Dimensions: 21×13×4 cm; 

Weight: 1.2 kg (Include batteries)   

 

 

 

 

 

2 BALANCE PRINCIPLES 

2.1 What is 1-plane rotor imbalance?   

    Rigid  rotor  works  under  the  speed  far  less  than  its  first-order  critical  rotate  speed 
and  its  deformation  can  be  neglected.  When  the  quality  of  the  rigid  rotor  nearly 
focuses on a disc, namely the ratio of its axial length and its diameter is less than 0.5; 
we can do 1-plane balance on it and gain satisfactory result. 

    But  for  the  flexible  rotor,  the  deformation  cannot  be  neglected.  So  its  method  of 
balance differs from  rigid rotor. However, the rotor with  single imbalance plane can 
also be balanced according to the method of 1-plane balance of rigid rotor. For above, 
whether the rigid or flexible rotor, its quality of imbalance always focuses on one disc, 
so both of them can be balanced according to the method of 1-plane rotor balance. In 
the  plant  and  manufactory,  such  rotating  machines  are  ubiquitous,  such  as  pump, 
ventilator etc. 

2.2

 

Principle of 1-Plane Balancing 

    HG904

’s 1

-plane balance adopts the method of influence coefficient, which is also 

called  balance  method  of  1-

plane  phase  measuring.  Just  as  its  name  implies,  it’s 

desirous  to  do  the  measurement  with  the  phase  of  rotation-speed  vibration  when 
measuring  the  vibration  amplitude  of  rotor.  The  rotation-speed  vibration  can  be 
indicated as vector. The process of 1-plane balance is as follows: 
(1)

 

Measure  and  gain  the  initial  rotation-speed  vibration  vector  (A0)  under  the 
normal operation condition. 

Summary of Contents for HG904

Page 1: ...rocessor Based On site Balancer Spectrum Analyzer Vibration Data Collector E mail export huatecgroup com Fax 8610 82916893 Tel 8610 82921131 Address Rm 730 Chengyuan Building the Mid Road of Jiancaich...

Page 2: ...orporation Copyright 2001 by Beijing HUATEC Group Corporation All rights reserved The information provided in this Manual is believed to be reliable However HUATEC Group Corporation no responsibility...

Page 3: ...TER 3 BALANCING PREPARATION 7 CHAPTER 4 BALANCING OPERATIONS 8 1 plane balancing 8 without influence coefficients 8 with influence coefficients 13 2 planes balancing 15 without influence coefficients...

Page 4: ...esult are shown clearly at a glance Storage of 10 rotors balancing data Selectable of trial mass remove or remain Decompose of balancing result to two assigned location Trial weight range calculated a...

Page 5: ...mensions 21 13 4 cm Weight 1 2 kg Include batteries 2 BALANCE PRINCIPLES 2 1 What is 1 plane rotor imbalance Rigid rotor works under the speed far less than its first order critical rotate speed and i...

Page 6: ...alance When doing 2 planes dynamic balance two planes of adding mass and two points of vibration measure are needed HG904 s 2 planes dynamic balance also adopts the method of influence coefficient But...

Page 7: ...HUATEC Group Corporation www huatecgroup com Page 6 of 37 1 Plane balancing...

Page 8: ...HUATEC Group Corporation www huatecgroup com Page 7 of 37 2 Plane balancing...

Page 9: ...of the rotor or its axis Photoelectric sensor can give HG904 1 electric pulse per turn of the running rotor Not only the rotate speed can be measured but also the vibration signals can be compared wit...

Page 10: ...key to move the cursor between lines on the left the following are the same Line 2 on the left To set parameters the note displays Enter Menu Key press MENU to right to set parameters Line 2 on the r...

Page 11: ...R then choose YES and press ENTER to erase the rotor datas displayed the measured data will be cleared the balance grade and the sensor sensitivities will change to default values at the same time suc...

Page 12: ...ing to the calculation and then restart the machine Step 3 Initial measurement Line 5 on the left The note displays Enter Menu Key Press MENU to right Line 2 on the right All the places showing values...

Page 13: ...he note displays Enter to Measure Press ENTER to measure the rotation speed The RPM value on the right side of the 6th line will update continually And Amplitude Phase is shown in the 5th line When th...

Page 14: ...e vector of balancing mass can be found in the vector graph just on the circle Then find two proper angles at each side of the vector of balancing mass Line 2 on the right The note displays Input Angl...

Page 15: ...ally And Amplitude Phase is shown in the 2nd line When the rotation speed becomes stable press ENTER for a moment the HG904 begins measuring vibration The data in the 3rd line rotation speed and in th...

Page 16: ...same as 1 plane balancing without influence coefficients Line 3 on the right The note displays Enter to See Coeffient Press ENTER to Coeffient page to input influence coefficients The method of input...

Page 17: ...he same as 1 plane balancing without influence coefficients Step 6 verification The operation of lines is the same as 1 plane balancing without influence coefficients 4 2 2 PLANES BALANCING Illustrati...

Page 18: ...If you hope to see some measurement move the cursor to there and then the value is displayed You can also input the value The method of input numbers is the same as above Rotation Speed is shown in th...

Page 19: ...shown in the 5th line When the cursor is in the 5th line the note displays Enter to Measure Press ENTER to measure the rotation speed The RPM value on the right side of the 6th line will update conti...

Page 20: ...displays Enter to Measure Press ENTER to measure the rotation speed The RPM value on the right side of the 6th line will update continually And Amplitude Phase is shown in the 5th line When the rotati...

Page 21: ...ys Enter Menu Key Press MENU to right Firstly the vector of balancing mass can be found in the vector graph just on the circle Then find two proper angles at each side of the vector of balancing mass...

Page 22: ...an also input the value The method of input numbers is the same as above Rotation Speed is shown in the 2nd line When the cursor is in the 2nd line the note displays Enter to Measure Press ENTER to me...

Page 23: ...itial measurement The operation of lines is the same as 2 plane balancing without influence coefficients Step 3 Input influence coefficients The operation of lines is the same as 1 plane balancing wit...

Page 24: ...t and the vibration signal is recorded only when the trigger impulse signal appears Different from the Free shot user can get position related information Furthermore you can measure rotate speed and...

Page 25: ...cy range and fidelity Hold the probe lowest precision frequency range and fidelity 5 When collecting data or waveforms the user should check up if every parameter is correctly set and if the sensors a...

Page 26: ...n of overall vibration value may be briefly explained as DIS Displace Equivalent Peak to peak value the maximum vibrating distance between the positive amplitude and the negative one of the vibration...

Page 27: ...ing 100Hz 200Hz 500Hz 1000Hz 2000Hz 5000Hz 10000Hz Use or to move cursor to the 3rd line then modify it by or 1 4 Set the sensitivity of the sensor Different accelerometer has different sensitivities...

Page 28: ...of new and old data is valid only when a new measurement has been taken and you have not changed the point name to another 1 6 Measurement Firstly fix the accelerometer to measurement location and co...

Page 29: ...or example the pressure of lubricating oil and the temperature of bearing reflect the state a bearing and influence the vibration of a machine The high temperature of motor winding usually indicates s...

Page 30: ...ten vague observation code options 0 Ok 1 Not In Use 2 Seal Leaking 3 Much Noise 4 Oil Level Low 5 Very Hot 6 Bear Changed 7 Seal Changed 8 Pre Flow Low 9 Other States At the place behind Note select...

Page 31: ...s chosen you must really have trigger signal Otherwise the instrument will always wait for triggering before collecting until you power off it Notice Switch the Inner External Trigger Switch to Extern...

Page 32: ...alarm multiple factor will be reset to the default value 5 00 and 3 00 The screen will return to the menu of Collector The last line is Auto Range or Man R Manual Range Man R means you may manually c...

Page 33: ...veform and displays the waveform continuously The display is as the following graph You may press In for a while to stop the measurement and the refresh of waveform display Then you may press or to se...

Page 34: ...hes the biggest number it will return to the smallest in circles 8 Spectrum Analysis Once a waveform is measured you may analyze the frequency spectrum at once by press W Spect If you just recall a wa...

Page 35: ...the light reflected from a piece of reflecting paper on the rotating axis The measuring method is as the following 1 Connect the photoelectric tacho sensor with HG904 and make the lighting end of the...

Page 36: ...change to another point Because the new data and the old data reference value or alarming value occupy the same space of memory the old data will lose after you saved the new one Press W Save to save...

Page 37: ...of an auto a truck G16 16 Transmission axes with special requirements axle rotating axes all way axes Parts of crusher Parts of agricultural machine Engines of auto truck and locomotive the whole of...

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