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GENERAL CHARACTERISTICS 

 

The MIG 200i features an incredible arc dynamic, which makes the MIG 200i suitable for any kind of wire and for 

any material thickness from 26 gauge up to 1/4”. With the MIG 200i, you can weld in manual mode or in synergic 

mode with Easy Set™ technology. The Easy Set feature makes set up a breeze by automatically setting your welder, 

in a couple of simple steps, to the correct parameters. A simple polarity reversal allows you to weld with gas (solid 

wire) or without gas (flux-cored wire). The MIG 200i also features manual wire feed, manual gas purge, and start 

speed adjustment. 

 

The HTP MIG 200i, which features electronic adjustments controlled by a microprocessor, allows you to achieve 

excellent welding quality thanks to the advanced technologies applied. The microprocessor circuit controls and 

optimizes arc transfer irrespective of the load variation and of the impedance of the welding cables. The inverter 

technology used in the HTP MIG 200i, as well as other welding machines in our product line, enabled us to obtain the 

following: 

 

 

Machines with extremely low weight and compact dimensions. 

 

Reduced energy consumption. 

 

Excellent dynamic response. 

 

Very high power factor and yields. 

 

Better welding characteristics. 

 

The sensitive electronic components are cooled with forced air by fans with low noise production, and the MIG 200i 

features sophisticated, electronic overheat protection to prevent damage to your machine. 

 

NOTE: 

The HTP MIG 200i is not suitable for thawing pipes. 

 

 

The MIG 200i package includes: 

 

 

HTP MIG 200i Power Source 

 

10’ MIG Welding Gun 

 

10’ Ground Cable and Clamp Assembly 

 

Flow Meter 

 

6’ Gas Hose 

 

Owner’s Manual 

 

NOTE: 

A 12’ or 15’ MIG welding gun may be purchased in place of, or in addition to, the 10’ MIG welding 

gun. 

 

Check that all of the material listed above is included in the package. Inform HTP America, Inc. if anything is 

missing. Check that the machine has not been damaged in transit.  If you see any sign(s) of damage, consult the 

COMPLAINTS 

section for  instr uctions. Befor e working with the machine, please r ead the entir e Owner ’s 

Manual. 

 

 

COMPLAINTS 

 

Complaints for damage during transit: 

If your equipment is damaged during tr ansit, you must pr esent a claim 

to the carrier. 

 

Complaints for faulty goods: 

All equipment shipped by HTP America, Inc. is subjected to strict quality control. 

However, if your equipment does not work properly, consult technical support at HTP America, Inc. as soon as 

possible. 

Summary of Contents for MIG 200i

Page 1: ...MIG 200i Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 1304 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Page 2: ...its products at any time without incurring any obligation to install the same on equipment This warranty is void unless the warranty card is sent to HTP America Inc within Fifteen 15 Business Days fro...

Page 3: ...ulating footwear and gloves Keep gloves footwear clothes the work area and the welding equipment clean and dry Check the machine power cable frequently the power cable must be free from damage to the...

Page 4: ...4 Fig 1...

Page 5: ...ons Reduced energy consumption Excellent dynamic response Very high power factor and yields Better welding characteristics The sensitive electronic components are cooled with forced air by fans with l...

Page 6: ...ns When using long extension cables the cable core diameter size is relevant to the machine requirements for achieving optimum performance The power input supply receptacle from the main voltage suppl...

Page 7: ...LED 3 Synergic Mode LED for 023 024 025 Welding Wire 4 MIG 2T LED 5 MIG 4T LED 6 Select Mode Button 7 Easy Set Button Synergic Mode Button 8 Advanced Settings SET Button 9 Manual Wire Feed Button 10 M...

Page 8: ...Factory Setting MIG SPOOL GUN Optional 2 7 PIN The spool gun receptacle does not come preinstalled on your machine If you choose to purchase the spool gun kit you will need to install the 7 pin recep...

Page 9: ...he contact tip and the nozzle and then adjust the pressure of the wire feeder for steel wire set the pressure to approximately 2 or 3 Step by Step Instructions With the Select Mode Button Fig 2 6 sele...

Page 10: ...he setting you want to change Fig 2 8 and 9 for burn back and Fig 2 8 and 10 for start speed until you hear a continuous sound after three 3 shorter sounds At this point the setting is stored and you...

Page 11: ...two 2 minutes Do not turn off or unplug the machine during this time However these numbers change with the selected welding amperage and the ambient temperature In reality very few can keep track of...

Page 12: ...5150 15 MIG Gun E 15105B Conical Nozzle 3 Pack M 15040 16 16 Steel Liner F 15108 Small Conical Nozzle N 50013 Consumable Kit G 15058 Head Insulator f Flex Neck O 63160 Drive Roll f Steel 023 030 G 155...

Page 13: ...13 MIG 200i Wiring Diagram...

Page 14: ...14 MIG 200i Parts Diagram...

Page 15: ...rmer 8 613922 Front Panel PCB 28 620743 Power Transformer Support 9 650897 Lem Probe 29 620741 Vertical Support 10 613653 Output Inductance 30 664860 Spool Holder 11 600513 Spool Gun Kit Optional 32 6...

Page 16: ...Assembly Parts List Position Part Description 1 613849 Wire Feed Motor 24V 40W 3 634690 Retaining Screw 4 634990 Euro MIG Gun Adapter 5 636250 Connecting Screw M12 x 1 5 x 35mm Brass 6 636260 Gas Con...

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