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Electric arc welding produces toxic fumes. 

 

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Provide adequate ventilation in the welding area at all times. 

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Do not weld on galvanized zinc, cadmium, or lead beryllium materials unless you are POSITIVE that sufficient 

ventilation is provided. These materials produce toxic fumes.  

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Do not weld in areas close to degreasing or spraying operations. Chlorinated hydrocarbon vapors may react with 

the ultra-violet rays and form highly toxic phosphate gas.  

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If you develop momentary eye, nose, or throat irritation during welding, stop welding immediately. This is an 

indication that ventilation is not adequate. Do not continue to weld until ventilation is improved.

 

 

 

ELECTRIC SHOCK CAN KILL. 

 

Exposed, electrically hot conductors, other bare metal in the welding circuit, or ungrounded, electrically hot 

equipment can fatally shock a person whose body becomes a conductor. Do not stand, sit, lie, lean on, or touch a wet 

surface when welding. 

 

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Disconnect the power supply before working on the welding machine. 

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Do not work with deteriorated or damaged cables. 

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Frequently inspect cables for wear, cracks, and damage. Replace those with excessively worn insulation to avoid 

a possible lethal shock from bared cable. 

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Do not touch bare electrical parts. 

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Ensure that all of the panels covering the welding machine are firmly secured in place when the machine is 

connected to the power supply. 

 

Insulate yourself from the workbench and from the floor (ground); use insulating footwear and gloves. 

 

Keep gloves, footwear, clothes, the work area, and the welding equipment clean and dry. 

 

Check the machine power cable frequently; the power cable must be free from damage to the insulation. BARE 

CABLES ARE DANGEROUS. Do not use the machine if the power cable is damaged; a damaged power cable 

must be replaced immediately. 

 

If it is necessary to open the machine, first disconnect the power supply. Wait Five (5) Minutes to allow the 

capacitors to discharge. Failure to take this precaution may expose you to the dangerous risk of electric shock. 

 

 

For more information, refer to the following standards and comply as applicable. 

 

 

ANSI Standard Z49.1 SAFETY IN WELDING AND CUTTING, obtainable from the American National 

Standards Institute, 1430 Broadway, New York, NY 10018. 

 

ANSI Standard Z87.1 SAFE PRACTICE FOR OCCUPATIONAL AND EDUCATIONAL EYE AND FACE 

PROTECTION, obtainable from the American National Standards Institute, 1430 Broadway, New York, NY 

10018. 

 

AWS Standard A6.0 WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES, 

obtainable from the American Welding Society, 2051 NW 7th St., Miami, FL 33125. 

 

NFPA Standard 51 OXYGEN-FUEL GAS SYSTEMS FOR WELDING AND CUTTING, obtainable from the 

National Fire Protection Association, 470 Atlantic Ave., Boston, MA 02210. 

 

NFPA Standard 51B CUTTING AND WELDING PROCESSES, obtainable from the National Fire Protection 

Association, 470 Atlantic Ave., Boston, MA 02210. 

 

CGA Pamphlet P-1 SAFE HANDLING OF COMPRESSED GASES IN CYLINDERS, obtainable from the 

Compressed Gas Association, 500 Fifth Ave., New York, NY 10036. 

 

OSHA Standard 29 CFR, Part 1910, Subpart Q WELDING, CUTTING, AND BRAZING. 

Summary of Contents for MIG 200i

Page 1: ...MIG 200i Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 1304 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Page 2: ...its products at any time without incurring any obligation to install the same on equipment This warranty is void unless the warranty card is sent to HTP America Inc within Fifteen 15 Business Days fro...

Page 3: ...ulating footwear and gloves Keep gloves footwear clothes the work area and the welding equipment clean and dry Check the machine power cable frequently the power cable must be free from damage to the...

Page 4: ...4 Fig 1...

Page 5: ...ons Reduced energy consumption Excellent dynamic response Very high power factor and yields Better welding characteristics The sensitive electronic components are cooled with forced air by fans with l...

Page 6: ...ns When using long extension cables the cable core diameter size is relevant to the machine requirements for achieving optimum performance The power input supply receptacle from the main voltage suppl...

Page 7: ...LED 3 Synergic Mode LED for 023 024 025 Welding Wire 4 MIG 2T LED 5 MIG 4T LED 6 Select Mode Button 7 Easy Set Button Synergic Mode Button 8 Advanced Settings SET Button 9 Manual Wire Feed Button 10 M...

Page 8: ...Factory Setting MIG SPOOL GUN Optional 2 7 PIN The spool gun receptacle does not come preinstalled on your machine If you choose to purchase the spool gun kit you will need to install the 7 pin recep...

Page 9: ...he contact tip and the nozzle and then adjust the pressure of the wire feeder for steel wire set the pressure to approximately 2 or 3 Step by Step Instructions With the Select Mode Button Fig 2 6 sele...

Page 10: ...he setting you want to change Fig 2 8 and 9 for burn back and Fig 2 8 and 10 for start speed until you hear a continuous sound after three 3 shorter sounds At this point the setting is stored and you...

Page 11: ...two 2 minutes Do not turn off or unplug the machine during this time However these numbers change with the selected welding amperage and the ambient temperature In reality very few can keep track of...

Page 12: ...5150 15 MIG Gun E 15105B Conical Nozzle 3 Pack M 15040 16 16 Steel Liner F 15108 Small Conical Nozzle N 50013 Consumable Kit G 15058 Head Insulator f Flex Neck O 63160 Drive Roll f Steel 023 030 G 155...

Page 13: ...13 MIG 200i Wiring Diagram...

Page 14: ...14 MIG 200i Parts Diagram...

Page 15: ...rmer 8 613922 Front Panel PCB 28 620743 Power Transformer Support 9 650897 Lem Probe 29 620741 Vertical Support 10 613653 Output Inductance 30 664860 Spool Holder 11 600513 Spool Gun Kit Optional 32 6...

Page 16: ...Assembly Parts List Position Part Description 1 613849 Wire Feed Motor 24V 40W 3 634690 Retaining Screw 4 634990 Euro MIG Gun Adapter 5 636250 Connecting Screw M12 x 1 5 x 35mm Brass 6 636260 Gas Con...

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