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DUTY CYCLE & OVER-HEAT PROTECTION 

 

The HTP MIG 200i is designed for the maintenance welder. It has the ability to weld a lot of different materials and a 

great variety of thicknesses. Thicker material, depending on type, temperature, etc. may require multi-pass welds. 

 

Duty cycle ratings can be confusing, but we want to make duty cycle less confusing. An 80% duty cycle means that, 

out of a 10-minute time span (duty cycle is always a 10-minute time span, per definition, and this never changes), the 

machine can weld for eight (8) minutes and then needs to idle with the cooling fan running for two (2) minutes. Do 

not turn off or unplug the machine during this time. 

 

However, these numbers change with the selected welding amperage and the ambient temperature. In reality, very few 

can keep track of welding time like this so we equipped the MIG 200i with very sophisticated over-heat protection. 

The machine monitors the temperature of several vital internal components. Just before temperatures venture outside 

the safe operating range, the cooling fan continues to run and the welding output is shut down for four (4) minutes. 

This time allows the machine and internal components to cool down to a safe operating temperature. There is no harm 

to the machine when the message is displayed, and it does not matter how often this happens. There is no way to 

override this function. 

Fig. 5 

Summary of Contents for MIG 200i

Page 1: ...MIG 200i Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 1304 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Page 2: ...its products at any time without incurring any obligation to install the same on equipment This warranty is void unless the warranty card is sent to HTP America Inc within Fifteen 15 Business Days fro...

Page 3: ...ulating footwear and gloves Keep gloves footwear clothes the work area and the welding equipment clean and dry Check the machine power cable frequently the power cable must be free from damage to the...

Page 4: ...4 Fig 1...

Page 5: ...ons Reduced energy consumption Excellent dynamic response Very high power factor and yields Better welding characteristics The sensitive electronic components are cooled with forced air by fans with l...

Page 6: ...ns When using long extension cables the cable core diameter size is relevant to the machine requirements for achieving optimum performance The power input supply receptacle from the main voltage suppl...

Page 7: ...LED 3 Synergic Mode LED for 023 024 025 Welding Wire 4 MIG 2T LED 5 MIG 4T LED 6 Select Mode Button 7 Easy Set Button Synergic Mode Button 8 Advanced Settings SET Button 9 Manual Wire Feed Button 10 M...

Page 8: ...Factory Setting MIG SPOOL GUN Optional 2 7 PIN The spool gun receptacle does not come preinstalled on your machine If you choose to purchase the spool gun kit you will need to install the 7 pin recep...

Page 9: ...he contact tip and the nozzle and then adjust the pressure of the wire feeder for steel wire set the pressure to approximately 2 or 3 Step by Step Instructions With the Select Mode Button Fig 2 6 sele...

Page 10: ...he setting you want to change Fig 2 8 and 9 for burn back and Fig 2 8 and 10 for start speed until you hear a continuous sound after three 3 shorter sounds At this point the setting is stored and you...

Page 11: ...two 2 minutes Do not turn off or unplug the machine during this time However these numbers change with the selected welding amperage and the ambient temperature In reality very few can keep track of...

Page 12: ...5150 15 MIG Gun E 15105B Conical Nozzle 3 Pack M 15040 16 16 Steel Liner F 15108 Small Conical Nozzle N 50013 Consumable Kit G 15058 Head Insulator f Flex Neck O 63160 Drive Roll f Steel 023 030 G 155...

Page 13: ...13 MIG 200i Wiring Diagram...

Page 14: ...14 MIG 200i Parts Diagram...

Page 15: ...rmer 8 613922 Front Panel PCB 28 620743 Power Transformer Support 9 650897 Lem Probe 29 620741 Vertical Support 10 613653 Output Inductance 30 664860 Spool Holder 11 600513 Spool Gun Kit Optional 32 6...

Page 16: ...Assembly Parts List Position Part Description 1 613849 Wire Feed Motor 24V 40W 3 634690 Retaining Screw 4 634990 Euro MIG Gun Adapter 5 636250 Connecting Screw M12 x 1 5 x 35mm Brass 6 636260 Gas Con...

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