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10 

 

REVERSING POLARITY 

 

MIG Welding with Gas: 

 

Connect the BLACK cable to the - (Ground) 

Connect the 

RED

 cable to the + (MIG Welding Gun) 

 

MIG Welding without Gas 

 

Connect the BLACK cable to the + (Ground) 

Connect the 

RED

 cable to the - (MIG Welding Gun) 

 

Use the appropriate tool (provided inside the wire 

compartment) to loosen/tighten the nuts for all polarity 

reversals. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ADVANCED SETTINGS “SET” 

 

While post-flow time is fixed at 3 seconds and start time 

is fixed at 0.3 seconds, you can adjust the start speed 

from 10 to 100% (the default start speed value is 35%). 

You can also adjust burn back from 0 to 10. A burn 

back setting of 0 provides the most stick out, while a 

burn back setting of 10 provides the least stick out. 

Depending on the wire type and diameter, higher burn 

back settings may cause burn back into and damage of 

the contact tip. To adjust the start speed or burn back 

parameters, follow these instructions: 

 

 

Turn the V/SET knob (Fig. 2, #12) to the desired 

position (use the white scale, numbered from 1-10). 

 

Hold down the buttons corresponding to the setting 

you want to change (Fig. 2, #8 and #9 for burn back 

and Fig. 2, #8 and #10 for start speed) until you hear 

a continuous sound after three (3) shorter sounds. 

 

At this point, the setting is stored and you can proceed 

as usual. 

 

 

 

 

NOTE: 

TO RESET THE DEFAULT VALUE OF 

THE START SPEED OR BURN BACK 

PARAMETERS, HOLD DOWN BUTTONS 7 AND 

8 (Fig. 2) UNTIL YOU HEAR A CONTINUOUS 

SOUND AFTER THREE (3) SHORTER SOUNDS.

 

 

 

SPOOL GUN KIT 

 

The HTP MIG 200i also operates with an optional 

spool gun. You can locate the connection 

specifications for the spool gun within the optional 

spool gun kit (sold separately). 

 

To activate the Spool Gun mode, hold down the Mode 

Selection key until you hear an acoustic signal. In the 

Spool Gun mode, the wire speed changes and this is 

indicated by a continuous blinking of the LED which 

corresponds to the mode being used. 

 

NOTE: 

The HTP MIG 200i does not feature a TIG 

welding mode. 

 

 

OVERCURRENT PROTECTION 

 

If the welding current is more than 200 Amps, the MIG 

200i automatically reduces the wire speed and the 

welding parameters. In this case, the Overheat Alarm 

LED (Fig. 2, #2) blinks until the operator sets the 

welding parameters lower than those previously set 

which caused activation of the MIG 200i’s overcurrent 

protection. 

Fig. 4 

Summary of Contents for MIG 200i

Page 1: ...MIG 200i Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 1304 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Page 2: ...its products at any time without incurring any obligation to install the same on equipment This warranty is void unless the warranty card is sent to HTP America Inc within Fifteen 15 Business Days fro...

Page 3: ...ulating footwear and gloves Keep gloves footwear clothes the work area and the welding equipment clean and dry Check the machine power cable frequently the power cable must be free from damage to the...

Page 4: ...4 Fig 1...

Page 5: ...ons Reduced energy consumption Excellent dynamic response Very high power factor and yields Better welding characteristics The sensitive electronic components are cooled with forced air by fans with l...

Page 6: ...ns When using long extension cables the cable core diameter size is relevant to the machine requirements for achieving optimum performance The power input supply receptacle from the main voltage suppl...

Page 7: ...LED 3 Synergic Mode LED for 023 024 025 Welding Wire 4 MIG 2T LED 5 MIG 4T LED 6 Select Mode Button 7 Easy Set Button Synergic Mode Button 8 Advanced Settings SET Button 9 Manual Wire Feed Button 10 M...

Page 8: ...Factory Setting MIG SPOOL GUN Optional 2 7 PIN The spool gun receptacle does not come preinstalled on your machine If you choose to purchase the spool gun kit you will need to install the 7 pin recep...

Page 9: ...he contact tip and the nozzle and then adjust the pressure of the wire feeder for steel wire set the pressure to approximately 2 or 3 Step by Step Instructions With the Select Mode Button Fig 2 6 sele...

Page 10: ...he setting you want to change Fig 2 8 and 9 for burn back and Fig 2 8 and 10 for start speed until you hear a continuous sound after three 3 shorter sounds At this point the setting is stored and you...

Page 11: ...two 2 minutes Do not turn off or unplug the machine during this time However these numbers change with the selected welding amperage and the ambient temperature In reality very few can keep track of...

Page 12: ...5150 15 MIG Gun E 15105B Conical Nozzle 3 Pack M 15040 16 16 Steel Liner F 15108 Small Conical Nozzle N 50013 Consumable Kit G 15058 Head Insulator f Flex Neck O 63160 Drive Roll f Steel 023 030 G 155...

Page 13: ...13 MIG 200i Wiring Diagram...

Page 14: ...14 MIG 200i Parts Diagram...

Page 15: ...rmer 8 613922 Front Panel PCB 28 620743 Power Transformer Support 9 650897 Lem Probe 29 620741 Vertical Support 10 613653 Output Inductance 30 664860 Spool Holder 11 600513 Spool Gun Kit Optional 32 6...

Page 16: ...Assembly Parts List Position Part Description 1 613849 Wire Feed Motor 24V 40W 3 634690 Retaining Screw 4 634990 Euro MIG Gun Adapter 5 636250 Connecting Screw M12 x 1 5 x 35mm Brass 6 636260 Gas Con...

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