HTC Blue Angel Service Manual Download Page 30 | Manualshive

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HTC confidential

© 2004, HTC Corporation. All rights reserved.

TOTAL 71 CONT.ON. 31 PAGE NO. 30

Unit NFF verification flow chart:

Simulate EU

conditions to

reproduce reported

failure

Run-in Test

for 2 hrs

Full Function Test

No Failure Found

NFF

NFF

NFF

Repair

Returned unit

Appearance check for

any customer abuse

which may cause to

reported failure

NG

NG

NG

NG

RF (Antenna) Test

NFF

NG

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Summary of Contents for Blue Angel

Page 1: ...idential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 2 PAGE NO 1 Service Manual for Blue Angel HTC Proprietary Confidential Treatment Requested Rev A03 Jun 22 2005 HTC Corp Engineering M...

Page 2: ...rt Felix Lu A01 Sep 16 2004 Update Board Level Labeling Plan Technical Support Felix Lu A02 Jan 06 2005 Update Antenna Spec Image address for SD Card Backup Technical Support Felix Lu A03 Jun 22 2005...

Page 3: ...N BATTERY RE CERTIFY PROCEDURE 32 6 1 FLOW CHART 32 6 2 MEASUREMENT PROCEDURE 33 6 3 BATTERY RUNDOWN TEST 38 7 COSMETIC INSPECTION CRITERIA 40 7 1 DEFINITION OF COSMETIC STANDARD 40 7 2 VISUAL INSPECT...

Page 4: ...so IOTA GSM GPRS solution Memory Flash ROM 32 64 96MB Flash RAM 64 128MB LCD Module 3 5 Transflective TFT LCD with back light LEDs 240 x 320 x 64K Colors Sensitive touch screen GSM GPRS functional blo...

Page 5: ...QWERTY Keyboard Wake up key with LED backlight Key lock 6 programmable AP buttons 1 Contacts 2 Calendar 3 Start 4 Inbox 5 Menu 6 Done OK Wake up key Notification One bi color LED Green and Red LED in...

Page 6: ...60 degree C Humidity 90 RH Peripheral Interface Feature connector 22 pin Serial USB Slave power signals and Audio support Car kit Infrared Port IrDA CIR including remote control controller One Audio...

Page 7: ...ono earpiece with microphone Mono Bluetooth headset mono earphone with microphone Optional Battery 1400mAh VGA TV out kit through USB interface with AC input remote control for presentation Remote kit...

Page 8: ...HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 9 PAGE NO 8 3 Exploded Diagram...

Page 9: ...Driver T6X40 5 Torex Screw Driver T5X40 6 Tweezers Suggest to use plastic made 1 Pull up to release the Stylus 2 Remove the SD Card Filler 3 Remove the Antenna Insert Rubber Unlock the fixing lock the...

Page 10: ...de of the unit Note that there is 2 types of screws are used The P N would be as follows 1 72H00642 00M 2 74H00441 00M To open de case remove 2 more screws surrounding the side of the unit as indicate...

Page 11: ...lock the connector lock with a tweezers Suggest to use plastic made For K B FPC to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed...

Page 12: ...e new one Note when disconnect the wire of Microphone and Vibrator The angle must be within 20 degrees to mating axis Note when disconnect the wire of Microphone and Vibrator The angle must be within...

Page 13: ...a FPC to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed 90 degrees Unfasten the 2 screws to disconnect the main board from Housin...

Page 14: ...s reserved TOTAL 71 CONT ON 15 PAGE NO 14 Take out the camera from camera holder as indicated on the left Pull both sliding frames to the end as indicated on the left Remove 4 screws on frame bezel to...

Page 15: ...served TOTAL 71 CONT ON 16 PAGE NO 15 To disassemble bezel assy frame assy Use tweezers to pull out the frame spacers to Disassemble frame bezel frame housing Use tweezers to tear down the keypad from...

Page 16: ...poration All rights reserved TOTAL 71 CONT ON 17 PAGE NO 16 Next to pull up the FPC to separate from bezel frame Use tweezers to tear down the tape on the upper right location Unfasten 2 screws on the...

Page 17: ...ive take out the speaker from the bezel and its wire from the hook and then to replace new one Note when disconnect the wire of Speaker The angle must be within 20 degrees to mating axis Unfasten 2 sc...

Page 18: ...lock with a tweezers Suggest to use plastic made For S W FPC to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not exceed 90 degrees Unfast...

Page 19: ...unlock the connector lock with a tweezers Suggest to use plastic made For softkey FPC to lift the connector lock upwards from both ends at the same time as indicated in the picture The angle must not...

Page 20: ...ed TOTAL 71 CONT ON 21 PAGE NO 20 Use fingers to take out the switch board Take out the Action button from the obverse side as indicated on the left Use tweezers to take out the softkey button as indi...

Page 21: ...bezel so please aim at them when the Action Button is put on it Put the Softkey Button on the bezel Note there re 4 guide pins on bezel so please aim at them when the Softkey Button is put on it Put...

Page 22: ...tor of S W board as indicated on the left Note if a new LCD needs to be replaced please paste two copper foils before assembly 1 The copper foil P N 72H00717 00M 2 The copper foil P N 72H00600 00M 1 P...

Page 23: ...2H00539 00M Keypad Qwerty Assembly Insert the keypad FPC and then remove the paper to paste it on the frame bezel Note Replace new Keypad Qwerty if it s bad please remove the twin adhesive paper befor...

Page 24: ...rame housing into frame bezel and then insert the two spacers on both sides to lock the frame assembly as indicated on the left Insert the S W board FPC into frame assembly and then fasten 4 screws Ca...

Page 25: ...ch board FPC on main board 1 Put on the main board and fasten 2 screws 2 Assemble antenna and camera module with main board and then fasten 4 screws to fix it Please paste the gasket on main board bef...

Page 26: ...ft Insert the keypad FPC into the side connector of main board and then paste the soldering proof tape on it as indicated on the left 1 Assemble the housing and then fasten 4 screws on rear back of un...

Page 27: ...HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 28 PAGE NO 27 The Unit Assembly is done already...

Page 28: ...cksum of the ROM code for manufacturing 7 Brightness LED Test Blight ON with in different brightness level and LED test 8 Playback Test Playback function test 9 Recording Test Recording function test...

Page 29: ...est the function of the vibrator 3 SDRAM Test Check SDRAM Size Write Read 4 Brightness LED Test Blight ON with in different brightness level and LED test 5 Display Test Test the LCD display quality R...

Page 30: ...Unit NFF verification flow chart Simulate EU conditions to reproduce reported failure Run in Test for 2 hrs Full Function Test No Failure Found NFF NFF NFF Repair Returned unit Appearance check for a...

Page 31: ...rifies the checksum of the code for manufacturing 7 Brightness LED Test Press Action to test LED and brightness level of LCD three stages and then return Test Menu 8 Playback Test Press Action to test...

Page 32: ...rt Charge Voltage check by Ds2760K Currect check by Ds2760K ACR check by Ds2760K Whole unit charge test Parameter check by Ds2760K Whole unit discharge test Run down test Fail Fail Fail Fail Fail Fail...

Page 33: ...program Note The Ds2760K program needs to installed onto PC in advance Step 1 Main battery voltage check a To detect battery voltage by multi meter through battery connector b The battery voltage will...

Page 34: ...HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 35 PAGE NO 34 Step 2 Parameter check by DS2760K test program Contact battery to detect battery parameter by DS2760K program...

Page 35: ...must 3 75 V And step 1 0 15 V Compare Voltage and ACR value Voltage must 3 75 V Accumulated charge must 300 mAhs If 300mAhr Must to Click Set ACR button then re fill out ACR value to be 300mAhrs If cu...

Page 36: ...s reserved TOTAL 71 CONT ON 37 PAGE NO 36 Check address of 01h Must 01h E7h Check address of 34h Must 34 00h Check address of Bh 3Ch 3Dh 3Eh 3Fh Must 3Bh 23h 3Ch 0Ah 3Dh 14h 3Eh 0Ah 3Fh 00h Check addr...

Page 37: ...ent E Battery testing fixture F Multi meter with battery detecting plug G Win2000 or above OS PC system H Ds2760K battery testing program Note The Ds2760K program needs to installed onto PC in advance...

Page 38: ...rge your unit to full capacity for battery 4 hours before doing the test Step 1 It is required to save powerdetect exe and model txt in the same folder under WinCE via ActiveSync Step 2 It is unnecess...

Page 39: ...tial 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 40 PAGE NO 39 Powercap txt Benchmark is 78 Step 4 Tap powercap txt log to check if the rest battery capacity If under 78 please replace a...

Page 40: ...efinitions of Inspection Defects and Areas Scratch A linear cut that penetrated beyond the surface of the material A scratch can be felt by running your finger over it Dot Dent A recessed spot or void...

Page 41: ...Missing LoosenNone Bump 1 D 0 5mm S 15mm 2 Total number 4 Bur 1 L 3mm W 0 254mm 2 No Hand Scrape Gap between touch panel and bezel Skip corner Gap 0 85mm Imprint mark 1 0 4 D 0 8 mm 2 Total number 3 G...

Page 42: ...necessary Note For the master unit you could prepare it on these following ways Take one from Swap unit with most update Rom Code Build one first by connecting to customer web for OS Upgrade Download...

Page 43: ...wer Record Reset wait for Serial on display Message on PDA Screen Serial V2 05 3 Connect the unit to the PC with USB cable or USB cradle unit display will change to USB and then open MTTY116 exe to se...

Page 44: ...ress ENTER following display will be shown 7 The process begins and waits for 3 to 4 minutes until it shows the display will be shown Again on PDA phone will show message 100 Checksum is OK CAUTION DO...

Page 45: ...ON 46 PAGE NO 45 8 Continue with GSM image upload USB d2s 60000000 300000 sd a Then presses ENTER and then the display will be shown 9 The process begins and waits for 4 to 5 minutes until it shows t...

Page 46: ...e code to SD card by typing d2s command note there is a blank space between d2s and the address then Press ENTER The following display will be shown on PC display 11 The process begins and waits for 3...

Page 47: ...will show SD Download Sections 3 Press Power To Flash 3 Following the instruction on PDA phone by pressing Power to start flash 4 Once it is Done display will show SD Download Sections 1 Please Wait...

Page 48: ...ode Main Board defects Battery connector on M B defects Re flash Software Main Board defects Main Board defects Battery connector on M B defects Battery damage Main Board defects Battery full charge B...

Page 49: ...s Main Board defects Keypad LED defetcs Switch Board defects SD socket on Switch board defects Main Board defects Power off automatically Shutdown immetiately in anytime No indication on Power LED No...

Page 50: ...recorded No sound or can not record on headset Earphone defects Main Board defects Audio play problem with speaker SD card write protection malfunction SD write protection fail under OS Main Board de...

Page 51: ...ing defetcs Defective record button LCD defects Unit Re assembly LCD defects LCD defects Screen Flickering Video or back light flashing Line in Display Line in LCD either horizotal or vertical LCD def...

Page 52: ...cts Defective Action button Action button defects Switch board defects Action button does not work properly Switch Board FPC Pre Assy defects Defective Softkey button Softkey button stuck Softkey butt...

Page 53: ...y Bezel 56 6 15 8 4 7mm Plastic 1 Generic 13 71H00680 00M Spacer Right Frame Bezel POM Pb FREE BlueAngel 1 14 71H00681 00M Spacer Left Frame Bezel POM Pb FREE BlueAngels 1 15 71H00890 00M SD FILLER 32...

Page 54: ...4 5 42 2 1 5mm Pb FREE BlueA 1 Generic 37 76H00461 00 Rubber AntennaCon 3 1 3 1 5 8mm BlueAngels 1 38 77H00083 00 SECURITYLABEL HIMALAYAS 1 39 77H00146 00 REGULATIONLABEL MAINUNIT Blue Angels 1 40 36H...

Page 55: ...Generic Bezel 74H00241 00M Different P N by customer 2 Housing 74H00246 00M 4 LCM SONY 60H00018 00 Toppoly 60H00033 38 00 4 Speaker 36H00184 00M 5 Microphone 36H00174 00 6 Main Board SONY 51H00215 00...

Page 56: ...56 10 Softkey Button 71H00659 00 11 Stylus 74H00245 00 12 Vibrator 36H00176 00 13 Camera Different by customer Agilent 54H00079 00 LITEON 54H00116 00 14 Bezel Frame 74H00244 00M 15 Housing Frame 74H0...

Page 57: ...73H00105 00 20 Swtich Board FPC Assy 73H20009 00M 21 Switch Board 51H00209 00 22 Spacer for Bezel frame Right 71H00680 00M Left 71H00681 00M 23 Camera Holder 74H00243 00M 24 Antenna Rubber 76H00461 0...

Page 58: ...e unit 1 for Housing 72H00642 00M 29 Copper Foil for LCM 72H00600 00M 30 Screw Main Board X 6 72H00528 00M 31 Security Label 77H00083 00 32 Screw Bezel Frame X 4 72H00442 00M 33 Screw Housing X 3 72H0...

Page 59: ...HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 60 PAGE NO 59 37 Gasket on Frame Bezel 72H00714 00M 38 Gasket on MB 72H00715 00M 39 Backup Battery Cover 72H00480 00M...

Page 60: ...th heavy loadings could cause the temperature inside the unit to build up which could cause the unit stop charging At this moment the LED indicator will flash Yellow to notify user that the charging h...

Page 61: ...tware being used sometimes is not fully compatible with the system Execute many application programs simultaneously 12 Hang up Software that requires big amount of memory spaces or the system memory i...

Page 62: ...beling Plan Generic B 1 Main unit Regulatory label on the rear housing of main unit It includes Unit IMEI Barcode Unit Serial Number Barcode Unit Part Number Barcode Image file name MAIN_UNIT_REGULATI...

Page 63: ...cation Battery Capacity 1490mAh Part number 35H00032 00 Manufacturer High Tech Computer Corp Place of origin Made in Taiwan B 3 Definition of Serial Number For S N SSYWWPPZZZZZ SS SITE CODE HT Y Year...

Page 64: ...HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 65 PAGE NO 64 C RF Antenna Test Specification GSM 900 1800...

Page 65: ...HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON 66 PAGE NO 65 GSM 1900 850...

Page 66: ...ON 67 PAGE NO 66 D Board Level 2 5 Repairs A Components to be replaced I Main Board ONLY the following items have been allowed to replace for M B Obverse side 1 SD Card Slot CON705 2 LCD FPC Connector...

Page 67: ...01 3 Antenna Switch SW1 4 SIM Card Connector U505 1 Battery Connector CON301 6 Recording Switch SW702 7 Volume Switch SW701 8 Camera FPC Connector CON701 9 Camera Switch SW703 10 IR Sensor U716 11 Key...

Page 68: ...Switch SW703 Reset Switch SW704 Power Switch SW705 1 1 If the switch is broken warp or doesn t work properly measure by scope replace it 1 2 If the switch still doesn t work properly after replace new...

Page 69: ...1 8 1 If the connector is broken warp or doesn t work properly measure by scope replace it 8 2 If the connector still doesn t work properly after replace new one please replace the M B 9 SIM Card Conn...

Page 70: ...arp or doesn t work properly measure by scope replace it 13 2 If the slot still doesn t work properly after replace new one please replace the M B 14 IR Sensor U716 14 1 If the slot is broken warp or...

Page 71: ...HTC confidential 2004 HTC Corporation All rights reserved TOTAL 71 CONT ON F PAGE NO 71 F Blue Angel Spare Part List For Board Level Repair Blue Angel BOARD LEVEL Spare part List...

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