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Contents

FP 1500

FP 3000

6.817.999.520

Edition 03/2000

II

  6 Working with the barrel press

  6.1

Normal operation

6-1

  6.2

Operation outdoors

6-2

  7 Troubleshooting

7-1

  8 Maintenance

  8.1

General information

8-1

  8.2

Oil level/venting lid

8-2

  8.3

Changing the hydraulic oil

8-3

  8.4

Cleaning the hydraulic oil tank

8-4

  8.5

Lubricating moving parts

8-5

  9 Replacing components

9-1

10 Waste disposal information

10-1

11

Wiring diagrams

11-1

12 Hydraulic diagram

12-1

Summary of Contents for FP 1500

Page 1: ...GB BARREL PRESS HSM FP 1500 HSM FP 3000 OPERATING INSTRUCTIONS Keep this instruction for future use 6 817 999 520 Edition 03 2000 PRODUCT SERVICE ...

Page 2: ...Keep this instruction for future use 6 817 999 520 Edition 03 2000 HSM Pressen GmbH Co KG Bahnhofstraße 115 88682 Salem Germany Tel 49 0 75 53 822 0 Fax 49 0 75 53 82 21 60 e mail info hsm online de ...

Page 3: ...s 2 3 2 4 Handling the barrel press 2 3 2 5 Maintenance and repair 2 4 2 6 Environmental protection 2 5 2 7 Checklist for checking the safety devices 2 5 3 Description 3 1 Short description of baling presses 3 1 3 2 Technical data 3 2 3 3 Description of operating elements 3 5 4 Transport 4 1 Transport information 4 1 4 2 Transport to a different operating site 4 2 5 Installation 5 1 General inform...

Page 4: ...n outdoors 6 2 7 Troubleshooting 7 1 8 Maintenance 8 1 General information 8 1 8 2 Oil level venting lid 8 2 8 3 Changing the hydraulic oil 8 3 8 4 Cleaning the hydraulic oil tank 8 4 8 5 Lubricating moving parts 8 5 9 Replacing components 9 1 10 Waste disposal information 10 1 11 Wiring diagrams 11 1 12 Hydraulic diagram 12 1 ...

Page 5: ...sposal of production waste disposal of operating and auxiliary materials Maintenance maintenance inspection repair Transport In addition to this Operating Manual and the compulsory accident prevention regulations in the user country and at the installation location the recognised technical rules for operation according to safety and technical practices must be observed Please contact your local de...

Page 6: ...late immediately after receipt of the barrel press 1 3 Copyright We own the copyright to this Operating Manual It is issued only to purchasers of our machines Without our permission these documents may neither be reproduced nor issued to third parties in particular to competitors This applies also to extracts from this documentation HSM PressenGmbH CoKG HSM PressenGmbH CoKG Postfach1163 Postfach11...

Page 7: ...figure containing the mentioned control element is referred to in the text the item number is indicated following the designation Example Standby light symbol 3 4 2 Figure legends and item numbers figures have consecutive numbers Important system or machine parts shown on the figure have an item number In the legend to the figure the machine parts are listed in the sequence of the item numbers Whe...

Page 8: ...ram marks special characteristics of the barrel press Assembly and installation information This pictogram marks information on the assembly of single parts and assemblies Functional information Special characteristics in the operation or handling of the barrel press are pointed out Maintenance information This pictogram marks special characteristics in maintenance for the operator e g a special t...

Page 9: ...The manufacturer will not be made liable for damage resulting from incorrect use The assembly dismantling re assembly start up operation and maintenance work specified by the manufacturer must be observed Irrespective of the laws and regulations mentioned in this Operating Manual the appropriate national laws and regulations which are valid for the operator must be observed The customer service of...

Page 10: ...ly working occasionally with the barrel press Themanagementhastheobligationtoinstructthepersonnelinhandlingthebarrel pressandtocreatebindinginstructions Theoperatingandmaintenancepersonnel must receive regular training on safety regulations The responsibilities of the staff for assembly dismantling and reassembling start up operation and maintenance must be clearly delegated and observed Persons t...

Page 11: ... operation of the barrel press Operate the barrel press only when all protective devices and safety technical equipment have been installed and are operative Do not make any conversions or modifications on your own initiative In normal operation open the loading flap and the bale ejection door only when the hydraulic cylinder is idle Check the barrel press at least once per shift for externally vi...

Page 12: ...l protective devices have been re installed before putting the machine into operation again after repairs Electrical maintenance and repair work Switch off main switch and secure against switching on again Pull mains plug Allelectricalfunctionalelementsandcomponentsmustbeinspectedbyaqualified electrician every six months All connecting cables must be laid in such a way that they cannot be tripped ...

Page 13: ...rallworkonandwiththebarrel press Dispose of waste oil and resiudal fluids from the compressed material in a correct manner These substances may neither be disposed of via the drainage system nor be allowed to permeate into the ground Observe the safety data sheet according to DIN 52 900 when using cleaning agents and solvents This data sheet contains the physical safety technical toxicological and...

Page 14: ...ing door while the barrel press is in operation the barrel press must immediately switch off It must be impossible to switch the barrel press on while the loading door is open After closing the loading door it must be possible to switch the barrel press on again All protective covers must be installed and screwed tight front cover 3 rear cover rear panel The control cabinet 2 must be closed The wa...

Page 15: ...hoop drums as well as any other materials specified in the contract Consult the customer service of HSM if you plan to use the barrel press outside its contractually agreed and intended scope of application Technical characteristics short cycles usable indoor and outdoor collecting basin for residual liquid electro hydraulic drive membrane keypad with LED display automatic return stroke press ram ...

Page 16: ...Max diameter of barrel 618 mm 618 mm Type of barrel light sheet metal rolling hoop light sheet metal Motor data Rated power Pn 7 5 kW 7 5 kW Operating voltage U 400 V 200 V Frequency f 50 Hz 50 or 60 Hz Rated current In 14 5 A 25 3 A Output RPM nout 3000 min 1 3600 min 1 Protection mode IP54 IP54 Hydraulic system Pump Discharge Q with 3000 min 1 41 4 l min Operating pressure pOperation 210 bar Oil...

Page 17: ...olour Frame orange RAL 2008 Covers grey white RAL 9002 Machine dimensions ready for operation FP 1500 FP 3000 Width 1168 mm 1168 mm Depth 960 mm 960 mm Max height 2430 mm 2892 mm Fig 3 1 FP 1500 Fig 3 2 FP 3000 1168 963 618 1917 2892 1092 1168 963 1785 2430 618 932 ...

Page 18: ... 200 V 50 Hz Total rated power Pn 7 5 kW 7 5 kW Total rated current In 14 5 A 25 3 A Total fuse protection 25 A slow 35 A slow Mains plug CEE 32 depending on country Noise emission values The barrel press has the following values for the sound pressure level according to DIN 45635 Section 27 Idle 1 m 7 m 75 2 70 2 dB A Full load 1 m 7 m 79 8 75 2 dB A Distance measured between measuring instrument...

Page 19: ...3 5 3 3 Description of operating elements 0 I 0 ELECTRONIC 0 HSM Pressen GmbH Co KG 3 7 8 5 6 2 4 1 Fig 3 4 Control panel 1 Main switch 2 Standby Ready for operation 3 Malfunction 4 Raise press ram 5 Press ram stop 6 Lower press ram 7 no function 8 no function ...

Page 20: ...rong direction of rotation and Phase is missing The barrel press cannot be started as long as this message is displayed see section Malfunctions Raise press ram key 4 When this soft key is pressed the press ram returns into its upper end position with the door closed Press ram stop key 5 With this soft key the press ram can be stopped in any position The movement can be continued by pressing the R...

Page 21: ...s The suspension must be designed for at least 750 kg FP 1500 or 1000 kg FP 3000 Machine centre of gravity Thepressrammustbeinthebottomposition momentoftilt Thecentre of gravity is then in the bottom half of the barrel press Apply the hoists at the specified positions Fig 4 1 only Fig 4 1 Pick up points for transport A fork lift truck can also be used for transport to the installation site Safety ...

Page 22: ...nsported to a different operating site there may be no compression material in the barrel press Ensure that the load on the foundation is accounted for 5 1 and the space requirements fulfilled at the new installation site 3 2 Anapprovedelectricalconnectionmustbeavailableatthenewinstallationsite Qualified personnel Installations on the electrical system or on the control cabinet may be performed on...

Page 23: ...dual liquid in an ecologically beneficially manner Disconnect the current supply from the mains The barrel press can be transported to a different operating site when the transport information Section 4 1 is observed Transport with lowered cylinder If vertical transport is not possible due to the projecting cylinder the cylinder can be retracted by loosening the cylinder flange see Section 5 4 Put...

Page 24: ...ck whether the dowel pins became loose all screws were removed or the cylinder is hooked on the hydraulic hose Lower the cylinder step by step until it has reached the desired transport height Switch the main switch off Take out the collecting basin for residual liquid and dispose the residual liquid in an ecologically beneficially manner Disconnect from the mains The barrel press can be transport...

Page 25: ...tion 3 2 The barrel press may only be operated in dry locations Installation outdoors Attach a protection against rain water when the barrel press is operated outdoors The power supply must fulfill the requirements for installation outdoors additional FI protection Environmental information Residual liquid should not come into the earth Keep to the environmental regulations No special foundation i...

Page 26: ...performed only by trained persons who act on behalf of the operator The valid accident prevention regulations and VBG 4 5 and 15 as well as DIN VDE 0105 Part 1 must be complied with Place barrel press at installation site on an even smooth floor Level off a possible unevenness of the floor with metal shims Open the door an take out the collecting basin for residual liquid Assembly and installation...

Page 27: ...evices All protective devices must be checked for their effectiveness by a person acting on behalf of the operator Use the checklist for the safety devices Section 2 7 5 3 Start up at installation site Checking the direction of rotation Check the direction of rotation of the motor before the first start up Insert the CEE plug in the on site socket Switch on the main switch When the phases of the o...

Page 28: ...top of the machine move up If the cylinder does not move it is possible that the door is open Move up the cylinder in several steps In the meantime open the door and check the position of the cylinder flange Do not operate under pressure before the cylinder is screwed tight Assemblyinformation The cylinder is not secured against turning The hydraulic hoses or the fittings on the cylinder can be da...

Page 29: ...he tapped holes on the upper housing frame Tap the dowel pins 5 2 1 into the bore holes on the upper housing frame Screw in the supplied screws 5 2 2 and tighten them with a torque spanner FP 1500 M 16x50 8 8 195 Nm FP 3000 M 20x70 8 8 395 Nm Fig 5 2 Fastening of flange 1 Dowel pins 2 Screws Now close the door and move the press ram into the upper end position Re install all unscrewed covers Take ...

Page 30: ...Installation FP 1500 FP 3000 6 817 999 520 Edition 03 2000 5 6 ...

Page 31: ...for operation Operation Put the barrel into the barrel press Ensure that the barrel stands inside of the three buffers on the bottom plate Close the door Press the Lower press ram soft key Functional information Thepressrammovesdownwards Thepressramautomaticallyswitches overandmovesbackintostartpositionafterthepresstimehaselapsed Take out the pressed material and refill the barrel press Environmen...

Page 32: ...Special supervisory obligations Put into operation only under supervision The operator must ensure that unauthorized persons do not have access to the barrel press When the barrel press is not operated it must be shut down and secured against unauthorized use The barrel press must not be directly exposed to rain Environmental information Residual liquid should not come into the earth Keep to the e...

Page 33: ...baler thereadlightsymbol isdisplayed The barrel press cannot be started as long as the red light symbol is displayed Possible cause What to do Phase is missing Electrician Check onsite fuses Incorrect connection of phases Wrong direction of rotation Electrician Check rotatory field Oiltemperature too high Let oil cool down Sensing device for oiltemperature defective Electrician Change sensing devi...

Page 34: ...Troubleshooting FP 1500 FP 3000 6 817 999 520 Edition 03 2000 7 2 ...

Page 35: ...orrect function and wear every 6 months Before every workday check all lines hoses and connections for leakage and visual evidence of damage Risk of injury Repair any damage without delay Spurting oil can cause injuries and fires Maintenance intervals Check the filling and venting filter lid every month for contamination and air permeability Check the hydraulic oil level at least once every three ...

Page 36: ...el on the oil dipstick of the 8 1 1 venting lid The oil level must be between the two notches on the oil dipstick Iftheoillevelisbelowthebottomnotch replenishoilviatheopeningfortheventing lid 8 1 1 Maintenance interval To increase the service life of all hydraulic components replace the oil every year Screw the venting filter lid back on again Screw the rear cover back on again Fig 8 1 Hydraulic u...

Page 37: ...lic oil tank if it is severely soiled see Section 8 4 Accident prevention regulations When using detergents and solvents observe applicable accident prevention regulations of the vocational cooperative society Screw the oil drainage screw back on again together with a new copper ring seal Fill the tank with the specified oil volume Tank contents oil type The tank contents of the oil tank is 27 l O...

Page 38: ...necessary Screw the venting filter back on Screw the rear cover back on If you use an oil sucton aggregate proceed accordingly as per the above description 8 4 Cleaning the hydraulic oil tank Drain oil see Section 8 3 Unscrew the hexagon screws on the tank cover using an open end spanner SW 13 and remove the tank cover and the seal Clean the inside of the hydraulic oil tank remove and dispose of a...

Page 39: ...ch the main switch off and secure it against switching on Fig 8 2 Rollers of press ram guides Remove the covers on both sides Fig 8 3 Lubricate all rollers of the press ram guide Fig 8 3 with multi purpose grease as required Fig 8 3 Side cover and lubricating points Lubricate all moving parts and hinges in particular the door hinges as well as the bearings of the door lock with multi purpose greas...

Page 40: ...Maintenance FP 1500 FP 3000 6 817 999 520 Edition 03 2000 8 6 ...

Page 41: ...ons of the electrical system or the feed cables may only be repaired by qualified electricians or the HSM customer service Qualified personnel WerecommendtohaverepairsofthebarrelpressmadebytrainedHSM personnel We assume no liability for damage caused by incorrect repair Operational safety Unauthorized modifications of components or changes of the set electrical and hydraulic values are not allowed...

Page 42: ...Replacing FP 1500 components FP 3000 6 817 999 520 Edition 03 2000 9 2 ...

Page 43: ...ne Then the operator must ask how he can properly dispose of the barrel press The following regulations and laws must be observed at the present time Hazardous waste act Waste disposal proof regulation Water act Waste act We would be pleased to inform you in due course about the legal stipulations with regards to disposal when the problem arises Please fill in the Proof of disposal on the followin...

Page 44: ...D 88682 Salem Germany The machine specified below Designation Barrel press Model Machine number Year of construction was disposed of in compliance with the applicable regulations Address of last operating company Address of waste disposal company Date and signature Date and signature of last operator of waste disposal company ...

Page 45: ...FP 1500 Wiring diagrams FP 3000 Edition 03 2000 6 817 999 520 11 1 11 Wiring diagrams ...

Page 46: ...Wiring diagrams FP 1500 FP 3000 6 817 999 520 Edition 03 2000 11 2 ...

Page 47: ...FP 1500 Wiring diagrams FP 3000 Edition 03 2000 6 817 999 520 11 3 ...

Page 48: ...Wiring diagrams FP 1500 FP 3000 6 817 999 520 Edition 03 2000 11 4 ...

Page 49: ...FP 1500 Wiring diagrams FP 3000 Edition 03 2000 6 817 999 520 11 5 ...

Page 50: ...Wiring diagrams FP 1500 FP 3000 6 817 999 520 Edition 03 2000 11 6 ...

Page 51: ...FP 1500 Wiring diagrams FP 3000 Edition 03 2000 6 817 999 520 11 7 ...

Page 52: ...Wiring diagrams FP 1500 FP 3000 6 817 999 520 Edition 03 2000 11 8 ...

Page 53: ...FP 1500 Wiring diagrams FP 3000 Edition 03 2000 6 817 999 520 11 9 ...

Page 54: ...Wiring diagrams FP 1500 FP 3000 6 817 999 520 Edition 03 2000 11 10 ...

Page 55: ...FP 1500 Hydraulic diagram FP 3000 Edition 03 2000 6 817 999 520 12 1 12 Hydraulic diagram ...

Page 56: ...Hydraulic diagram FP 1500 FP 3000 6 817 999 520 Edition 03 2000 12 2 ...

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