HS-Technik HST-MV3 Series Operating Instructions Manual Download Page 29

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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

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6. DRAWINGS

Dimensions in mm (without battery adapter)

6.1.0. 4-BAY CHARGER STATION ROW FORM (HST-MV3-04)

6.2.0. 4-BAY CHARGER STATION CUBE FORM (HST-MV3-04W)

539

170

260

182

342

289

330

260

Summary of Contents for HST-MV3 Series

Page 1: ...Release date February 2018 PC software 2 0 2 25 and higher Firmware V 1 0 1 5 and higher OPERATING INSTRUCTIONS HST MV3 charging station HST MV3 02 HST MV3 04 HST MV3 04W ...

Page 2: ...nsibility 9 2 2 2 Personnel training 9 2 3 0 Risks when working with the charging station 9 2 4 0 Danger from electrical energy 10 2 4 1 Workplace safety 11 2 4 2 Electrical safety 11 2 4 3 Service 12 2 5 0 Lithium ion battery 12 2 6 0 Cleaning 14 2 7 0 Set up 14 2 8 0 Power supply 14 3 COMMISSIONING 15 3 1 0 Benefits 15 3 2 0 Additional information 16 3 2 0 Charging process 17 3 2 0 Explanation o...

Page 3: ...station cube form HST MV3 04W 29 6 3 0 2 bay charger station HST MV3 02 30 7 SPARE PARTS LIST 30 CE CONFORMITY DECLARATION 31 NOTICE This warning symbol indicates additional information that will make your work easier WARNING General warning to prevent operating errors and failures DANGER This indicates a direct hazard for the worker or the charging station This warning symbol is especially import...

Page 4: ...es must be collected separately and disposed of at an environmentally compatible recycling facility Drained batteries can be disposed of directly Transport Li Ion batteries are subject to the specifications in the laws pertaining to hazardous goods The batteries can be transported on roads by the user without further constraints When shipping with third parties e g freight forwarders special requi...

Page 5: ...m Web www hs technik com 5 5 3 4 2 1 1 Casing 2 Status LED charger compartment 3 Battery adapter 4 Wake up button 5 LED signal description Versions HST MV3 04 4 bay charger station row form Battery charger station excl battery adapters HST MV3 04W 4 bay charger station cube form HST MV3 02 2 bay charger station ...

Page 6: ...amages and operational errors that result from non compliance with these operating instructions If difficulties arise nonetheless please contact us and we will gladly provide assistance 1 2 0 PROPER INTENDED USE The charging station may only be used as described in these instructions to charge batteries suitable for the type of charging station Any other use beyond this is not considered proper in...

Page 7: ... are excluded if they can be traced back to one or more of the following causes improper use improper assembly commissioning operation and maintenance operating the charging station with defective safety equipment or improperly installed or non functioning safety and protective equipment non compliance with the instruction in the operating instructions pertaining to transport storage assembly comm...

Page 8: ...ly for the operator and its personnel They contain the regulations and instructions which may neither be completely nor partially reproduced edited or otherwise published The copyrights to these operating instructions remain with HS Technik GmbH Manufacturer address Im Martelacker 12 D 79588 Efringen Kirchen Telephone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 e mail info hs technik com Internet www hs ...

Page 9: ...rk safety and accident prevention and are trained in how to use the charging station Safety conscious work of the personnel must be checked at regular intervals 2 2 1 PERSONNEL S RESPONSIBILITY All persons working with this charging station are obligated to comply with the basic regulations for work safety and accident prevention prior to starting work 2 2 2 PERSONNEL TRAINING Only trained and qua...

Page 10: ...al assets may arise WARNING Only use the charging station for the proper intended use in working order with regards to safety DANGER Only allow a qualified electrician to perform work on this charging station The electrical equipment of the charging station must be regularly inspected Loose connections and charred cables must be immediately repaired If work on the charging station is necessary the...

Page 11: ... or dusts are located c Take environmental influences into account Never subject charging stations to rain Do not use charging stations in moist or wet environments 2 4 2 ELECTRICAL SAFETY a Avoid physical contact with grounded surfaces such as pipes radiators etc There is an increased risk due to electrical shock if your body is grounded b Keep the device away from rain or moisture Water penetrat...

Page 12: ...manently damaged c The lithium ion battery should not remain on the charger for longer than 36 hours for safety reasons Remove the battery from the charger immediately after the charging process is completed d An empty battery should not be in contact with the tool or a charger that is disconnected from the mains for a longer period of time In both cases currents can flow that deep discharge the b...

Page 13: ...rews or other small metal objects which might bridge the contacts Do not open the battery and do not short circuit it A short circuit between the battery contacts can lead to burns fire or explosions h Under extreme use or temperature conditions batteries can leak Avoid contact with the skin or eyes if the battery leaks The battery fluid is acidic and can cause chemical burns on tissue If the flui...

Page 14: ...ambient temperature of more than 35 C can result in significantly longer charging times 2 8 0 POWER SUPPLY By plugging the power cable into the outlet and toggling the ON OFF switch on the back the charging station is ready to use NOTICE Lithium ion batteries have nearly no self discharge and do not have a memory effect If properly used they will reliably supply your tool with power for several ye...

Page 15: ...pecial HST frequency modulation impulse charging process Anti memory effect Automatic voltage detection IFCS Intelligent Full Charge System for Li Ion batteries Capacity based charge maintenance mode only for Ni Cd NI MH batteries Detection of defective cells 3 COMMISSIONING Protection against reverse polarity Can also charge at temperatures 40 C Adapter can be changed in 2 minutes Software update...

Page 16: ... of the LEDs will light up and then a signal will sound When all of the LEDs go off the charging station is ready to use Now batteries can be inserted for charging NOTICE HS Technik offers updates for the charging station for download in the course of further development The operator is obligated to keep the charging station firmware up to date HS Technik does not assume any liability for defectiv...

Page 17: ...c are checked If the temperature contacts are OK the battery will be charged If the battery is too hot it can stay in the charging station and when it has cooled down it will automatically charge If the red LED lights up the charging process will start using the special HST frequency modulation impulse process and charge the battery based on how depleted the battery is During the charging process ...

Page 18: ...conds the charging station switches to sleep mode Continuously lit red Battery is charging Continuously lit green Battery is fully charged Blinking blue Temperature is too high or too low to charge If the temperature of the battery is below 10 C the LED will blink blue and the charging station will only charge the battery with 500 mA up to a temperature of 10 C has been reached From then on the st...

Page 19: ...lies the battery with as much energy as it can effectively absorb dialog between the battery and charging station This results in low heat development and faster and better storage of the capacity This special charging technology ensures the charging process is always extremely gentle on the battery and guarantees a very long service life of the battery Furthermore this dynamic charging technology...

Page 20: ...cuit the charging box is disconnected from the power supply and a signal will sound accompanied by a red blinking LED The highest level of safety is thus ensured The fans are controlled based on need and cool the batteries quickly even under extreme stress Absolute protection against overloading via voltage monitoring and voltage gradient evaluation a well as Delta U charging time limitation and d...

Page 21: ...or deep discharging or dormant batteries No voltage change required battery voltage is detected automatically Charging at battery temperatures exceeding 40 C by generating gradients using dynamic temperature evaluation Automatic evaluation of the temperature contacts with NTC contact a dynamic temperature evaluation is performed this depends on the battery adapter Defective cell detection red blin...

Page 22: ... Capacity related full detection U detection and voltage gradient evaluation automatic parameter definition based on the charge status of the battery pack Battery analysis and characteristic diagram control prior to and during the charging process charging parameters are automatically determined and defined based on the battery pack Plausibility test check whether the battery parameters are logica...

Page 23: ...er approx 4 9 kg HST MV3 02 with battery adapter approx 5 7 kg HST MV3 04 row form without battery adapter approx 8 2 kg HST MV3 04 row form with battery adapter approx 8 8 kg HST MV3 04 cube form without battery adapter approx 8 5 kg HST MV3 04 cube form with battery adapter approx 9 5 kg Dimensions W x H x D in mm without battery adapter HST MV3 02 289 x 182 x 260 mm incl feet HST MV3 04 row for...

Page 24: ...L 14 4 V 18 V Li Ion HST BH 9 6 V 24 V Ni MH M MV3 BO LI Bosch 14 4 V 18 V Li Ion M MV3 BO 10 Bosch 10 8 V Li Ion M MV3 BO NI Bosch 7 2 V 18 V Ni Cd Ni MH M MV3 FEIN Fein ASM ASW 10 8 14 4 18 V Li Ion M MV3 CPN Atlas Copco 18 V 36 V Li Ion Dessouter 18 V 36 V Li Ion M MV3 CPT Cooper Powertools 26 V 44 V Li Ion M MV3 UNI Gesipa 14 4 V Li Ion Gesipa 12 V Ni Cd und Ni MH Makita 7 2 24V Ni Cd und Ni M...

Page 25: ...Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 25 M MV3 PR M MV3 CPN M MV3 BO 10 M MV3 PA LI no picture no picture M MV3 BH M MV3 CPT M MV3 BO NI M MV3 GE M MV3 BO LI M MV3 UNI M MV3 FEIN M MV3 MA 10 ...

Page 26: ...fringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 26 M MV3 MA 72 M MV3 AC30 M MV3 PA 72 M MV3 PA 36 M MV3 IR M MV3 REX M MV3 AC M MV3 M10 M MV3 SCS no picture no picture ...

Page 27: ...y which needs to be changed must be loosened so that the circuit board of the battery adapter is accessible There are 4 different designs basic forms of battery adapters After loosening the mountings all 4 designs are removed in the same manner To do this lift the adapter up slightly and pull it out to the top Design 1 Rotate the two flathead screws approx half a turn loosen CW mount CCW WARNING O...

Page 28: ... of the battery adapter After loosing the battery adapter the connection plug must be removed from the board Hereto the small locking mechanism needs to be pushed to open it Then the plug can be removed In order to connect a new battery adapter the locking mechanism must be locked again Design 3 Loosen the two torx screws on the bottom of the adapter by approx 8 10 turns to the left Design 2 Loose...

Page 29: ... 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 29 6 DRAWINGS Dimensions in mm without battery adapter 6 1 0 4 BAY CHARGER STATION ROW FORM HST MV3 04 6 2 0 4 BAY CHARGER STATION CUBE FORM HST MV3 04W 539 170 260 182 342 289 330 260 ...

Page 30: ... 91 11 90 E Mail info hs technik com Web www hs technik com 30 7 SPARE PARTS LIST You can request a replacement parts list from info hs technik com or via telephone 49 0 7628 91 11 0 6 3 0 2 BAY CHARGER STATION HST MV3 02 289 170 182 260 Dimensions in mm without battery adapter ...

Page 31: ... below comply with the valid EGB EMV standards applicable at the time of publication Description of the device Charging station for charging Ni Cd Ni MH and Li Ion batteries from different manufacturers with 3 6 43 2 V and NTC temperature monitoring Model HST MV3 xx Manufacturer HS Technik GmbH Im Martelacker 12 D 79588 Efringen Kirchen Guidelines 2014 35 EU 2014 30 EU Applied EC guidelines EN 603...

Page 32: ... com Die technischen Daten in dieser Drucksache geben einen Anhalt sind aber ohne Gewähr Konstruktionsänderungen vorbehalten Unsere Konstruktionsvorschläge sind unverbindlich HST20161128POPJSFHHMHKK The technical data in these printed material provide support but are not guaranteed Constructional changes reserved Our construction recommendations are non binding ...

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