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Shenzhen Hpmont Technology Co., Ltd.

Chapter 3 Machenical Installation

HD09 Series User Manual V1.1

－

Chapter 3

Machenical Installation

•

After opening the package, if damage or incompleteness is found, please do not install it and

contact our distributor or us for solutions.

•

When conveying the inverter, please employ suitable tools according to its weight. Please avoid
scratch to the product. Be careful: rollover and drop may cause hurt.

•

Avoid scaps of the drill slip into the inverter during installation.

•

For inverter with more than 2 year’s storage, please use regulator to power it slowly.

3.1

Dimension and Weight

Size A:

Dimension:

100

150

125 mm

Mounting dimension:

140 mm

Mounting aperture:

5 mm

G.W.:

1.5 kg

Size B:

Dimension:

116

185

145 mm

Mounting dimension:

174 mm

Mounting aperture:

6.5 mm

G.W.:

2.7 kg

Danger

100

2-Ø5

125

116

2-Ø6.5

174

185

145

Summary of Contents for HD09-2S0P2G

Page 1: ...V1 1 2017 07 HD09 Series Smart Inverter User Manual Single phase 220 240V 0 25 2 2kW Three phase 380 460V 0 4 5 5kW ...

Page 2: ...product until you have fully understood safety precautions Note Preserve this Manual for future use If you need the User Manual due to damage loss or other reasons please contact the regional distributor of our company or directly contact our company Technical Service Center If you still have some problems during use please contact our company Technical Service Center Due to product upgrade or spe...

Page 3: ...d parameter F00 13 Add F03 03 F03 16 Ace and Dec parameter Modify F04 16 Integral regulation selection default value 0 Modify F06 01 F06 06 Multi frequency default value 5 0Hz Add F08 04 Rated Rpm of motor Add F09 09 F09 12 Motor compensation function F09 14 Auto voltage adjustment function Modify defination of F09 15 Oscillation suppression mode Add F15 44 AI as function of DI DI function F15 00 ...

Page 4: ...stallation Site 6 3 3 Installation of Exterior Keypad 7 Chapter 4 Electrical Installation 9 4 1 Power Terminals and Connection 10 4 2 Control Terminals and Connection 11 4 3 External Keypad or Upper Computer 14 Chapter 5 Technical Data 15 5 1 Peripheral Accessories Selection 15 5 2 Braking Resistor 16 5 3 Technical Data 17 Chapter 6 Keypad 19 Chapter 7 Troubleshooting 21 Chapter 8 Parameter 25 ...

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Page 6: ...n which is critical for avoiding safety hazard Warning A Warning contains information which is essential for avoiding a risk of damage to products or other equipements Note A Note contains information which helps to ensure correct operation of the product Professional Staff Only qualified electrical engineer can perform electrical installation Only professional staff that received special training...

Page 7: ......

Page 8: ... below the keypad for recognizing the products easily and quickly Power label includes motor power and supply voltage See 2 2 Rated Value page 4 Its contents are shown in the following figure MODEL HD09 4T0P7G 0 75kW POWER 3PH 380 460V 3 4A 50 60Hz INPUT 1 5kVA 0 460V 2 3A 0 1000Hz OUTPUT 1 00 Version Product model Motor power Input specification Output specification Software version Serial number...

Page 9: ... A HD09 2S0P4G 0 4 5 8 1 0 2 5 Size A HD09 2S0P7G 0 75 10 5 1 5 4 0 Size A HD09 2S1P5G 1 5 18 5 2 8 7 5 Size A HD09 2S2P2G 2 2 24 1 3 8 10 0 Three phase 380 460V 50 60Hz Size Model Motor power kW Rated input current A Rated volume kVA Rated output current A Size A HD09 4T0P4G 0 4 1 8 1 0 1 4 Size A HD09 4T0P7G 0 75 3 4 1 5 2 3 Size A HD09 4T1P5G 1 5 5 2 2 5 3 8 Size A HD09 4T2P2G 2 2 7 3 3 4 5 1 S...

Page 10: ...ccording to its weight Please avoid scratch to the product Be careful rollover and drop may cause hurt Avoid scaps of the drill slip into the inverter during installation For inverter with more than 2 year s storage please use regulator to power it slowly 3 1 Dimension and Weight Size A Dimension 100 150 125 mm Mounting dimension 82 140 mm Mounting aperture 5 mm G W 1 5 kg Size B Dimension 116 185...

Page 11: ... on fire retardant material with a strong support Install at where the humidity is less than 95 RH and non condensing location Install at where the vibration is 3 5m s2 in 2 9Hz 10m s2 in 9 200Hz IEC60721 3 3 This inverter meets IP20 and Pollution Degree level 2 Dry Non conducting dust pollution Make sure adequate cooling space for the inverter so as to keep the ambient temperature between 10 40 a...

Page 12: ...HD KMB for installation Firstly install the base on the keypad of control door cabinet and then install HD LED P inside the base The HD KMB base and mounting aperture sizes are shown in the following figure unit mm 3 3 2 Installation of HD LED P S There are 2 installation methods selectable for HD LED P S install with screws or a mounting base Packing contents mounting base keypad 2 pieces of M3x5...

Page 13: ...re unit mm To Install with a Mounting Base Firstly install the mounting base HD KMB S on the keypad of control door cabinet and then install HD LED S inside the base The HD KMB S base and mounting aperture sizes are shown in the following figure unit mm HD LED P S dimension Mounting aperture size 10 7 20 61 2 Ø4 31 20 11 5 25 4 70 40 16 5 32 3 Installation Door cabinet Door cabinet 90 74 Mounting ...

Page 14: ...to the emergency stop terminal of external power supply You must wrap the bare metal part of the power terminal with insulating tape Do not touch the wire terminals of the inverter when it is live Ensure the power supply is completely off Only when the power supply switch is completely off can you do the wiring job Steps First disconnect the power supply of the inverter Second wait till the intern...

Page 15: ...t terminals U V W Output terminals connect to AC motor BR Braking resistor connection terminals PE Ground terminal connect to the ground 123 Terminal Description L1 L2 L3 N Three phase AC power input terminals L1 L3 N One phase AC power input terminals U V W Output terminals connect to AC motor BR Braking resistor connection terminals DC supply input terminals PE Ground terminal connect to the gro...

Page 16: ...ax output current100mA AI Analogue input The DIP switch decides the voltage input or current input Voltage 0 10V impedance 32kΩ Factory setting Current 0 20mA impedance 500Ω Digital input DI function When AI is used as DI switch signals above 6V can be received Function F15 44 is the same with DI1 DI3 F15 00 F15 02 AO Analogue output Voltage 0 10V GND Power ground Analogue and digital site 0V DI1 ...

Page 17: ... output Contact rating 250VAC 3A or 30VDC 1A R1B R1C normally closed R1A R1C normally open Note Limit the current within 3A if the relay terminal is to connect to AC 220V voltage signal Control Terminals Connection The following figure shows wire connection of control terminal factory setting 10 AI Reference frquency refer to F16 19 Frequency setting sources refer to F16 01 REV function refer to F...

Page 18: ...alogue Input Connection Digital Input Connection Digital Output Connection 10 HD09 AI GND V I 1 ON AI HD09 GND V I 1 ON DI1 DI2 DI3 DI4 GND HD09 HD09 DI1 DI2 DI3 DI4 GND Externalcontroller Dry contact connection NPNconnection 10 30VDC 10kΩ DO GND HD09 10 GND DO HD09 f Relay coil Digital frequency meter ...

Page 19: ...3 5V 2 485 4 5 6 GND 7 485 8 Unused Keypad Can connect the optional keypad to realize keypad control Refer to Chapter 6 Keypad page 19 Upper Computer Can connect the upper computer to realize communication control The upper computer includes PLC touch screen PC etc Connection Cable 1m conncection cable HD CAB 1M 2m conncection cable HD CAB 2M 3m conncection cable HD CAB 3M 6m conncection cable HD ...

Page 20: ... Cable mm2 Ground Cable mm2 Size A HD09 2S0P2G 16 10 0 5 0 2 2 5 Size A HD09 2S0P4G 16 10 0 75 0 5 2 5 Size A HD09 2S0P7G 16 10 2 5 0 5 2 5 Size A HD09 2S1P5G 20 16 6 0 1 5 6 0 Size A HD09 2S2P2G 32 20 6 0 2 5 6 0 Size A HD09 4T0P4G 10 10 0 5 0 2 2 5 Size A HD09 4T0P7G 10 10 0 5 0 5 2 5 Size A HD09 4T1P5G 16 10 1 0 0 5 2 5 Size A HD09 4T2P2G 16 10 1 5 0 75 2 5 Size B HD09 4T4P0G 25 16 2 5 2 5 2 5 ...

Page 21: ...w size and the maximum outside diameter of the wiring lugs Size Size A Size B Screw size M3 M3 5 Tightening torque N M 0 6 0 8 0 8 1 2 Max outer diameter of lug d mm 6 1 7 5 2 Braking Resistor Model Resistance Value Ω Resistance Power W HD09 4T0P4G 300 400 80 HD09 4T0P7G 250 350 100 HD09 4T1P5G 200 300 200 HD09 4T2P2G 150 250 250 HD09 4T4P0G 100 150 300 HD09 4T5P5G 80 100 500 Note Braking unit is ...

Page 22: ...ency shall be 2 for each more than 1kHz Environment Operation temperature 10 40 no ferating 40 50 the derating value of the output current shall be 2 for each more than 1 Storage temperature 40 70 Location for use Indoor preveting from direct sunlight no dust corrosive flammable gases oil mist water vaper dripping or salt etc Altitude Less than 1000m no ferating otherwise shouldbe serating use Hum...

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Page 24: ...9 can either installed with LCD display keypad standard or LED display keypad optional 2 3 4 5 6 7 8 9 10 1a 1b 1c 2 3 4 5 6 6 7 7 8 9 10 10 1a 1b 1c LCD display keypad Standard LED display keypad Optional HD LED P S HD LED P ENT SHF JOG PRG STOP RUN Hz A V RPM REV FWD ALM LO RE LOCK 1a 1b 1c 2 3 4 5 8 9 ...

Page 25: ...nverter is faulty If a value is flashing it mean that the value is revisable c Unit indicator Display unit of the current value Include Hz frequency A current V voltage RPM rotate speed percentage 2 Program Exit button Entry or programming button 3 Jog button In the keypad control jog start the inverter 4 Run button In the keypad control press this button to run the inverter 5 Stop Reset button In...

Page 26: ...off Input voltage is too low Improper wiring leads to undervoltage of hardware It is normal status of powering on and powering off Please check input power voltage Please check wiring and wire the inverter properly E0001 Inverter acceleration overcurrent Improper connection between inverter and motor Improper motor parameters The rating of the used inverter is too small Acceleration deceleration t...

Page 27: ...ng fan Please seek technical support E0011 CPU fault CPU abnormal Please detect at power on after completely power outage Please seek technical support E0012 Parameters auto tuning fault Parameter auto tuning is time out Please check the motor s connection Input the correct motor parameters F08 01 F08 03 Please seek technical support E0013 Contactor is not actuated Contactor fault Fault of control...

Page 28: ...ROM Memory circuit fault of control board EEPROM Please contact the supplier for repairing E0024 Fault of external equipment Fault terminal of external equipment operates Please check external equipment E0028 SCI communication time out Connection fault of Communication cable Disconnected or not well connected Please check the connection E0029 SCI communication error Connection fault of Communicati...

Page 29: ......

Page 30: ...tion frequency 0 0 F00 06 50 0Hz 0 1Hz F00 09 Lower limit of operation frequency 0 0 F00 08 0 0Hz 0 1Hz F00 10 Frequency setting sources selection 0 Keypad digital setting 1 Terminal digital setting 2 SCI communication setting 3 AI analogue setting 4 Terminal pulse setting 0 1 F00 11 Command setting source selection 0 Keypad running source 1 Terminal running source 2 SCI communication running sour...

Page 31: ... Ten Potentiometer enbale 0 Potentiometer priority for keypad 1 Potentiometer with keypad 2 Potentiometer with external keypad 00 1 F00 21 Sleep function enbale 0 Disable 1 Enable 1 2 Enable 2 0 1 F00 22 Dormant wake time 0 0 360 0s 0 0s 0 1s F00 24 Sleep delay 0 0 3600 0s 0 0s 0 1s F00 25 Sleep frequency 0 0Hz F00 08 0 5Hz 0 1Hz F01 Protection of Parameters F01 00 User s password 00000 65535 0000...

Page 32: ...king initial frequency at stop 0 0 50 0Hz 0 5Hz 0 1Hz F02 18 DC braking time at stop 0 00 60 00s 0 00s 0 01s F03 Acceleration Deceleration Parameters F03 01 Acceleration time 1 0 01 600 00s 10 00s 0 01s F03 02 Deceleration time 1 0 01 600 00s 10 00s 0 01s F03 03 Acceleration time 2 0 01 600 00s 10 00s 0 01s F03 04 Deceleration time 2 0 01 600 00s 10 00s 0 01s F03 05 Acceleration time 3 0 01 600 00...

Page 33: ...upper or lower limit 1 Continue the integral regulation when the frequency reaches the upper or lower limit 0 1 F04 17 PID output filter time 0 01 10 00s 0 05s 0 01s F04 18 PID output reverse selection 0 PID regulation disable reverse When PID output is negative 0 is the limit 1 PID regulation enable reverse 0 1 F04 19 PID output reverse frequency s upper limit 0 0 F00 08 50 0Hz 0 1Hz F05 External...

Page 34: ...tage 1V F08 02 Rated current of motor 0 01 99 99A 0 01A F08 03 Rated frequency of motor 1 1000Hz 50Hz 1Hz F08 04 Rated Rpm of motor 1 24000rpm Depende nt on HD09 1rpm F08 06 Parameter auto tuning of motor 0 Auto tuning is disabled 1 Stationary auto tuning 0 1 F08 07 Stator resistance of motor 0 00 99 99Ω Depende nt on HD09 0 01Ω F09 V f Control Parameters F09 01 V f frequency value F3 F09 03 100 0...

Page 35: ...09 16 Oscillation suppression coefficient 0 200 50 1 F15 Digital Input Output Terminal Parameters F15 00 DI1 function 0 Unused 1 Inverter enabled 2 3 FWD REV function 4 Three wire operation mode 8 AI to be the frequency source 11 Terminal control mode to be the run command source 13 15 Multi step frequency terminal 1 3 17 Frequency ramp UP 18 Frequency ramp DN 19 Clearing auxiliary frequency setti...

Page 36: ... DIy terminal input positive and negative logic 0 Positive logic 1 Negative logic 0 1 F15 16 FWD REV operation mode 0 Two wire operation mode 1 1 Two wire operation mode 2 2 Three wire operation mode 1 3 Three wire operation mode 2 0 1 F15 19 DO function 0 Unused 2 Inverter is running RUN 3 Inverter is forward running 4 Inverter is reverse running 5 Inverter is DC braking 9 Frequency detection thr...

Page 37: ...01 F16 07 AI input filtering time 0 01 10 00s 0 05s 0 01s F16 17 DI4 max input pulse frequency 0 0 50 0kHz 10 0kHz 0 1kHz F16 18 DI4 input pulse filtering time 0 500ms 10ms 1ms F16 19 AO function 0 Unused 2 Reference frquency 0 max output frequency 3 Motor speed 0 max output frequency corresponding to speed 5 Output current 0 twice motor s rated current 11 Output voltage 0 1 2 times inverter s rat...

Page 38: ...ameter of storage EEPROM method selection Units Communication write function parameter of storage EEPROM method selection Except for F00 13 and F19 03 Tens Communication write function parameter of storage EEPROM method selection for F00 13 and F19 03 0 Without storage EEPROM 1 Storage EEPROM 01 1 F17 10 Detecting time when network communication over time 0 0 600 0s 0 0 Not detecting communicaiton...

Page 39: ...otal power time accumulates hours 49 Total running time accumulates hours 7 1 F18 14 Frequency display gain 0 1 160 0 1 0 0 1 F18 15 Max line speed 0 65535 1000 1 F18 16 Line speed display accuracy 0 Integer 1 A decimal 2 Two decimals 3 Three decimals 0 1 F18 17 LCD Backlighting screen saver mode 0 Current mode 1 External signal input changed cancenl backlighting screen 0 1 F19 Function boost Para...

Page 40: ...esistance 1 Enabled 1 1 F19 19 Stall overvoltage point 0 999V Depende nt on HD09 1V F19 20 Auto current limiting selection 0 Disabled 1 Enabled in Acc Dec running process but disabled in constant speed runnng process 2 Enabled both in Acc Dec and in constant speed running proces 1 1 F19 21 Auto current limiting threshold 20 0 200 0 150 0 0 1 F19 22 Deceleration time at auto current limiting 0 00 6...

Page 41: ...meters F20 00 Selection for overload prediction police check out 00000 Enbale overload protection 10000 Disbale overload protection 00000 1 F20 10 Output phase loss detection reference 0 50 20 1 F20 11 Output phase loss detection time 0 00 20 00s 3 00s 0 01s F20 18 Auto reset times 0 100 0 1 F20 19 Auto reset interval 2 0 20 0s times 5 0 s times 0 1 s times F20 21 Type of third latest the last fau...

Page 42: ...cy at the last fault 0 0 1000 0Hz 0 0Hz 0 1Hz F20 23 Running frequency at the last fault 0 0 1000 0Hz 0 0Hz 0 1Hz F20 24 Bus voltage at the last fault 0 999V 0V 1V F20 25 Output voltage at the last fault 0 999V 0V 1V F20 26 Output current at the last fault 0 00 99 99A 0 00A 0 01A F20 29 Interval of third latest fault 0 0 6553 5h 0 0h 0 1h F20 30 Type of second latest fault 0 99 0 1 F20 31 Interval...

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