1
™
PUNCH MACHINE
No. 1200PCH
™
1.0 Introduction
The Punch Machine
™
(1200PCH), works on the same principle as the popular
1200CMB Code Machine (a known and proven system), but is more portable and
works without electricity. All that is needed to handle almost any code cutting
situation is included, and all the power you need is in the palm of your hand! The ease
with which changes can be made from one manufacturer’s specifications to another is
unparalleled!
In just a short time, you will be amazed to find that radically different set-ups, such
as Schlage to small Master to Best to double-sided Ford can be accomplished in an
average time of 10 to 30 seconds each.
State of the art code cutting is made possible through the use of cards that are inserted
beneath the lens. Quite often, just replacing the card is all that is required to change
from one manufacturer to another. No additional depth or space adjustments are required.
By inserting the correct card, selecting the proper punch and jaw, then moving the key
carriage both laterally and inward throughout the use of the two crank assemblies, the
key blank is positioned correctly beneath the punch.
A fully illustrated, step-by-step set of instructions are contained in the following pages.
Please be sure to spend some time reading and understanding all the steps thoroughly-
so that all of the unique capabilities of this versatile machine are fully understood.
IMPORTANT NOTE
This machine is designed to cut brass or soft steel key
blanks. The cutting of any hard steel or other alloys may
damage the machine.
Summary of Contents for Punch Machine 1200PCH
Page 2: ......
Page 8: ...6 visit us online at www hpcworld com PUNCH MACHINE No 1200PCH...
Page 9: ...7 PUNCH MACHINE 2 0 General Machine Movements No 1200PCH...
Page 12: ...10 PUNCH MACHINE Turn the Depth Crank clockwise to move the Key Carriage IN Fig 2 3 No 1200PCH...
Page 17: ...15 PUNCH MACHINE 3 0 Holding And Gauging Of Keys No 1200PCH...
Page 22: ...Typical shoulder gauging 20 PUNCH MACHINE Fig 3 5 No 1200PCH...
Page 23: ...21 PUNCH MACHINE Typical tip gauging Fig 3 6 FLIP GAUGE No 1200PCH...
Page 24: ...22 PUNCH MACHINE Special Best tip gauging Fig 3 7 Fig 3 7 No 1200PCH...
Page 29: ...27 PUNCH MACHINE 4 0 Cutting The Key No 1200PCH...
Page 30: ...Select the proper card and key blank to be used Fig 4 1 28 PUNCH MACHINE No 1200PCH...
Page 31: ...Select the proper punch Fig 4 2 29 PUNCH MACHINE No 1200PCH...
Page 34: ...Move the Flip Gauges out of the way Fig 4 5 Flip Gauges 32 PUNCH MACHINE No 1200PCH...
Page 35: ...Note Depth and Space Windows Fig 4 6 33 PUNCH MACHINE No 1200PCH...
Page 38: ...PUNCH Fig 4 9 36 PUNCH MACHINE No 1200PCH...
Page 42: ...PUNCH Repeat these steps until all of the cuts are made Fig 4 13 40 PUNCH MACHINE No 1200PCH...
Page 44: ...visit us online at www hpcworld com 42 PUNCH MACHINE No 1200PCH...
Page 45: ...5 0 Changing the Punch 43 PUNCH MACHINE No 1200PCH...
Page 47: ...Remove the entire Punch and Die unit from the machine Fig 5 1 2 45 PUNCH MACHINE No 1200PCH...
Page 54: ...PUNCH MACHINE 52 visit us online at www hpcworld com No 1200PCH...
Page 55: ...6 0 Depth Adjustment PUNCH MACHINE 53 No 1200PCH...
Page 57: ...55 PUNCH MACHINE Remove the key from the Carriage Fig 6 2 No 1200PCH...
Page 60: ...58 PUNCH MACHINE Move the Carriage back to allow room for adjustment Fig 6 5 No 1200PCH...
Page 65: ...63 PUNCH MACHINE 7 0 Space Adjustment No 1200PCH...
Page 66: ...64 PUNCH MACHINE Insert the Micrometer Card Fig 7 1 No 1200PCH...
Page 72: ...70 PUNCH MACHINE visit us online at www hpcworld com No 1200PCH...
Page 73: ...71 PUNCH MACHINE 8 0 Preventive Maintenance No 1200PCH...
Page 76: ...74 PUNCH MACHINE 9 0 Exploded View and Parts List No 1200PCH...
Page 78: ...76 PUNCH MACHINE Exploded Parts View 8 9 10 11 13 No 1200PCH...