HPC Punch Machine 1200PCH Manual Download Page 4

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The Punch Machine

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Manual Contents

1.0 Introduction.................................................................1

2.0 General Machine Movements....................................7

3.0 Holding & Gauging of Keys......................................15

4.0 Cutting the Key...........................................................27

5.0 Changing the Punch...................................................43

6.0 Depth Adjustment.......................................................53

7.0 Space Adjustment.......................................................63

8.0 Preventive Maintenance.............................................71

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PUNCH MACHINE

No. 1200PCH

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1.1 Preparation (Attaching the Punch Handle)..............5

Exploded View and Parts List...................................73

9.0

Summary of Contents for Punch Machine 1200PCH

Page 1: ...Punch Machine Hand Operated Code Cutting Machine 2013 HPC Inc Schiller Park IL 60176 USA www hpcworld com No 1200PCH 040413 36PCH_100_00 Exploded View Parts List Inside...

Page 2: ......

Page 3: ...cutting is made possible through the use of cards that are inserted beneath the lens Quite often just replacing the card is all that is required to change from one manufacturer to another No addition...

Page 4: ...Movements 7 3 0 Holding Gauging of Keys 15 4 0 Cutting the Key 27 5 0 Changing the Punch 43 6 0 Depth Adjustment 53 7 0 Space Adjustment 63 8 0 Preventive Maintenance 71 PUNCH MACHINE No 1200PCH 1 1 P...

Page 5: ...3 8 Allen Wrench Punch Die Wrench Wrenches No 1200PCH MAN No WRENCH 4 No WRENCH 5 No WRENCH 6 2 Punches Code Cards Nos PCH 1011 PCH 14 installed and PCH 47 No PDECK 104 Punch Machine Hand Operated Cod...

Page 6: ...4 PUNCH MACHINE Code Cutting Key Machines by HPC www hpcworld com Original Blitz CodeMax Switch Blitz X No 1200CMB No 1233CMSB No 1200MAX Tiger SHARK No 123SHARK No 1200PCH...

Page 7: ...re to remove the Punch Handle Assembly 1 Insert handle into open hole of handle axle flush to opposite side 2 Turn handle to straight up position 3 Using a 1 8 Allen Wrench insert the provided 1 4 20...

Page 8: ...6 visit us online at www hpcworld com PUNCH MACHINE No 1200PCH...

Page 9: ...7 PUNCH MACHINE 2 0 General Machine Movements No 1200PCH...

Page 10: ...8 PUNCH MACHINE Turn the Spacing Crank clockwise to move the Key Carriage to the left Fig 2 1 No 1200PCH...

Page 11: ...9 PUNCH MACHINE Turn the Spacing Crank counterclockwise to move the Key Carriage to the right Fig 2 2 No 1200PCH...

Page 12: ...10 PUNCH MACHINE Turn the Depth Crank clockwise to move the Key Carriage IN Fig 2 3 No 1200PCH...

Page 13: ...11 PUNCH MACHINE Turn the Depth Crank counterclockwise to move the Key Carriage outward Fig 2 4 No 1200PCH...

Page 14: ...full left position Full left equals the centerline of the punch with the extreme right side of the jaw Fig 2 6 NOTE Never force the Key Carriage or the Spacing Crank past full right position Full righ...

Page 15: ...13 PUNCH MACHINE Fig 2 7 The total spacing range of the machine is from the extreme right to the left side of the jaws and equals 1 200 3 cm maximum 1 200 3 cm No 1200PCH...

Page 16: ...14 PUNCH MACHINE The total depth range of the machine is from the face of the punch to the back of the bottom jaw and equals 700 1 75 cm maximum Fig 2 8 RANGE 700 1 75 cm MAX No 1200PCH...

Page 17: ...15 PUNCH MACHINE 3 0 Holding And Gauging Of Keys No 1200PCH...

Page 18: ...16 PUNCH MACHINE Position the key at the back of the bottom jaw to satisfy most single sided key holding situations Fig 3 1 No 1200PCH...

Page 19: ...17 PUNCH MACHINE Optional Method Position the key at the front of the bottom jaw for double sided symmetrical keys Fig 3 2 No 1200PCH...

Page 20: ...18 PUNCH MACHINE NOTE For single sided keys the blank must be flush with the back of the Bottom Jaw Fig 3 3 No 1200PCH...

Page 21: ...The bow is not flush with the back of the jaw The tip is not flush with the back of the jaw CORRECT 19 PUNCH MACHINE Fig 3 4 INCORRECT INCORRECT No 1200PCH...

Page 22: ...Typical shoulder gauging 20 PUNCH MACHINE Fig 3 5 No 1200PCH...

Page 23: ...21 PUNCH MACHINE Typical tip gauging Fig 3 6 FLIP GAUGE No 1200PCH...

Page 24: ...22 PUNCH MACHINE Special Best tip gauging Fig 3 7 Fig 3 7 No 1200PCH...

Page 25: ...Gauge the center ward of the key against the front 23 PUNCH MACHINE Alternate holding of keys for double sided cutting Insert the key using the Tip Stop Fig 3 9 of the Bottom Jaw Fig 3 8 No 1200PCH...

Page 26: ...24 PUNCH MACHINE Move the key in and punch all of the cuts on one side then move out Fig 3 10 No 1200PCH...

Page 27: ...e key directly out while maintaining position Flip the key 180 so that the uncut side is now facing upward or toward the Punch Reclamp the key and punch all of the cuts on the other side Fig 3 11 Fig...

Page 28: ...4 3 Loosen the set screw on the carriage to free up the carriage Fig 3 15 4 Replace the Depth Crank and tighten the set screws on the crank 5 Turn the Depth Crank to move the carriage so the key blank...

Page 29: ...27 PUNCH MACHINE 4 0 Cutting The Key No 1200PCH...

Page 30: ...Select the proper card and key blank to be used Fig 4 1 28 PUNCH MACHINE No 1200PCH...

Page 31: ...Select the proper punch Fig 4 2 29 PUNCH MACHINE No 1200PCH...

Page 32: ...Select the proper gauging and insertion direction for clamping of the key to be cut Tighten wing nut to hold the key blank securely between the jaws Fig 4 3 30 PUNCH MACHINE No 1200PCH...

Page 33: ...Insert the card beneath the lens Be careful to place card under the needles Fig 4 4 31 PUNCH MACHINE No 1200PCH...

Page 34: ...Move the Flip Gauges out of the way Fig 4 5 Flip Gauges 32 PUNCH MACHINE No 1200PCH...

Page 35: ...Note Depth and Space Windows Fig 4 6 33 PUNCH MACHINE No 1200PCH...

Page 36: ...Turn the Spacing Crank to move the Key Carriage to the first position Fig 4 7 34 PUNCH MACHINE No 1200PCH...

Page 37: ...Turn the Depth Crank to move the Key Carriage to the first desired depth position Fig 4 8 35 PUNCH MACHINE No 1200PCH...

Page 38: ...PUNCH Fig 4 9 36 PUNCH MACHINE No 1200PCH...

Page 39: ...A smooth even movement ensures the best results Fig 4 10 1 ENGAGE 2 PUSH THROUGH 37 PUNCH MACHINE No 1200PCH...

Page 40: ...After the first cut is made move to the next space position Fig 4 11 38 PUNCH MACHINE No 1200PCH...

Page 41: ...Again move to the next depth position Fig 4 12 DEPTH WINDOW WITH INDICATOR AT No 4 DEPTH 39 PUNCH MACHINE No 1200PCH...

Page 42: ...PUNCH Repeat these steps until all of the cuts are made Fig 4 13 40 PUNCH MACHINE No 1200PCH...

Page 43: ...After all of the cuts have been made remove the key There should be no need to deburr the key for it to work in the lock Fig 4 14 41 PUNCH MACHINE No 1200PCH...

Page 44: ...visit us online at www hpcworld com 42 PUNCH MACHINE No 1200PCH...

Page 45: ...5 0 Changing the Punch 43 PUNCH MACHINE No 1200PCH...

Page 46: ...Loosen both of the Toe Clamps and move clamps out of the way Loosen Punch Screwand remove it Fig 5 1 1 44 PUNCH MACHINE 5 1 Removal of the Punch No 1200PCH...

Page 47: ...Remove the entire Punch and Die unit from the machine Fig 5 1 2 45 PUNCH MACHINE No 1200PCH...

Page 48: ...NOTE If the unit does not come out easily push down on the handle This will cause the unit to free itself for easy removal Fig 5 1 3 46 PUNCH MACHINE No 1200PCH...

Page 49: ...These are critical areas to mate upon insertion of a new punch Note Clean any brass chips from all of the critical areas Fig 5 2 1 47 PUNCH MACHINE 5 2 Replacing the Punch No 1200PCH...

Page 50: ...Note Punch Key should line up with Key Seat Fig 5 2 2 48 PUNCH MACHINE Key Seat Punch Key No 1200PCH...

Page 51: ...Die unit into position You can insert the triangular die unit first and then the Punch unit making sure the Punch key lines up into key seat or both pieces as one unit as shown above Fig 5 2 3 49 PUNC...

Page 52: ...PUNCH MACHINE Thumb tighten the Punch Screw and depress the Punch Arm to line up the Punch and Die unit before the final tightening Fig 5 2 4 50 No 1200PCH...

Page 53: ...Tighten the Punch Screw with the wrench Do not overtighten Move the Toe Clamps into position and tighten Fig 5 2 5 PUNCH MACHINE 51 No 1200PCH...

Page 54: ...PUNCH MACHINE 52 visit us online at www hpcworld com No 1200PCH...

Page 55: ...6 0 Depth Adjustment PUNCH MACHINE 53 No 1200PCH...

Page 56: ...54 PUNCH MACHINE Fig 6 1 Card No MIAR 1 Insert Micrometer Card No MIAR 2 Gauge and locate a single sided key blank 3 Move the depth needle to 0 260 4 Punch a cut into the key No 1200PCH...

Page 57: ...55 PUNCH MACHINE Remove the key from the Carriage Fig 6 2 No 1200PCH...

Page 58: ...the actual punch cut dimension Note whether the key is equal to proper cut dimension or greater than Example proper cut dimension 260 actual cut dimension 265 005 The cut is greater than the proper cu...

Page 59: ...7 PUNCH MACHINE The key may also be cut less than the proper cut dimension Example proper cut dimension 260 actual cut dimension 255 005 The cut is less than the proper cut dimension Fig 6 4 No 1200PC...

Page 60: ...58 PUNCH MACHINE Move the Carriage back to allow room for adjustment Fig 6 5 No 1200PCH...

Page 61: ...59 PUNCH MACHINE Note Depth Plunger to be adjusted and Adjustment Wrenches to be used Fig 6 6 No 1200PCH...

Page 62: ...60 PUNCH MACHINE Place the Wrenches on the Locknut and Plunger Note Do not loosen or turn unless you are certain of which movements are necessary Fig 6 7 No 1200PCH...

Page 63: ...t while holding the Depth Plunger still Step 2 For a shallower cut turn the Depth Plunger counterclockwise For a deeper cut turn the Depth Plunger clockwise Step 3 Hold the Depth Plunger still and tig...

Page 64: ...62 PUNCH MACHINE Determine amount of movement necessary to make the appropriate adjustment Fig 6 9 45 004 0 10mm 45 004 0 10mm 90 008 0 20mm 180 016 0 40mm 360 032 0 80mm No 1200PCH...

Page 65: ...63 PUNCH MACHINE 7 0 Space Adjustment No 1200PCH...

Page 66: ...64 PUNCH MACHINE Insert the Micrometer Card Fig 7 1 No 1200PCH...

Page 67: ...Insert a key of known dimension manufacturer original cut key using the proper clamping procedure 65 PUNCH MACHINE Fig 7 2 No 1200PCH...

Page 68: ...the known dimension and the actual reading match If not proceed to Recalibration Of Space As with any HPC product if your machine is no longer functioning properly please dial our toll free number 1...

Page 69: ...67 PUNCH MACHINE Loosen the Space Adjustment Screw one half turn using the supplied wrench as shown but do not remove Fig 7 2 1 7 2 Recalibration Of Space No 1200PCH...

Page 70: ...nsion Turning the shaft counterclockwise moves the Spacing Needle to the right Turning the shaft clockwise moves the Spacing Needle to the left Do not force beyond full left or or right positions see...

Page 71: ...Note maximum range of possible adjustment Any further adjustment MUST be done by authorized factory personnel Fig 7 2 3 After the recalibration of the needle is done retighten the Adjustment Screw Fig...

Page 72: ...70 PUNCH MACHINE visit us online at www hpcworld com No 1200PCH...

Page 73: ...71 PUNCH MACHINE 8 0 Preventive Maintenance No 1200PCH...

Page 74: ...detergent such as dishwashing soap and lukewarm water Dab lightly with a soft cloth until dry Never use an abrasive or solvent based cleaner to wash these Code Cards 6 REPAIRS The preventive maintena...

Page 75: ...marked on the outside of the box All machines must be shipped prepaid Collect shipments will not be accepted Our shipping address is HPC Inc Attn Service Center 3999 N 25th Avenue Schiller Park IL 601...

Page 76: ...74 PUNCH MACHINE 9 0 Exploded View and Parts List No 1200PCH...

Page 77: ...rank Crank Screw Crank Handle Crank Snap Ring Lateral Shaft Rubber Foot Screw Plunger Stud Plunger Nut Pin Plunger Punch Handle Mounting Screw PCH 2001A PCH 2002 PCH ARM ASSY CM 50185 PCH 2011 Sold Se...

Page 78: ...76 PUNCH MACHINE Exploded Parts View 8 9 10 11 13 No 1200PCH...

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