Hougen 0904103 Operator'S Manual Download Page 7

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05060 Coolant Bottle Assembly

Part #

Description

05064

Coolant Bottle

05059

Coolant Botttle Bracket (Bottle to Bracket)

05061

Thumb Screw 

(holds bottle bracket to mounting bracket)

05065

Ball Valve

05067

Brass Barb Fitting (bottom of the bottle)

40304

Vinyl Tube

  07080

Brass Fitting (vinyl tube to coolant inducer) not

included in 05060 kit.

COOLANT BOTTLE ASSEMBLY

1.  With Magnetic Drill in operating position, turn the feed 

handles so that cutter and pilot are above the work surface.

2.  With magnet turned ON & motor OFF,
 

A) For non-coolant bottle drills...fi ll arbor

 

     reservoir by introducing RotaMagic™ cutting fl uid

 

     through slots in Arbor.

 Cutting fl uid should

 

     not leak out.

 

B) For drills with a Coolant Bottle...attach coolant

 

     bottle per diagram and fi ll with coolant.

3.  Test metering capabilities of Arbor/Cutter/Pilot   

 

 

assembly (magnet ON - motor OFF) feeding the  

 

 

Arbor gently toward work surface until pilot is

 

pushed up into Cutter, thus allowing fl uid to fi lter  

 

 

down onto work surface through groove in pilot.

Non-Coolant Bottle Drills...

4.  For proper lubrication, all fl uid in reservoir should empty   

 

onto work surface in no less than 15 seconds and no longer  

 

than 30 seconds.

5.  Arbor Reservoir holds enough coolant for cutting 

 

approximately one hole.

 

* This method of using coolant can also be used  

 

        for an attached coolant bottle if the bottle is lost.

6.   For drills with a coolant bottle use coolant bottle on/off

 

lever to adjust fl ow of coolant.

7.  For horizontal or drilling overhead holes, use

 

Slick-Stik™ Lubricant.

 

OPERATION OF CUTTING FLUID RESERVOIR

Coolant

Reservoir

   Set Screws

go here

"12,000-Series"

 Hougen Cutter

Pilot

Add

Coolant

Here

Non-Coolant

Bottle Drills

Drills with

Coolant Bottle

Attach

Coolant

Bottle

Coolant

Flow On / Off

Slide Vinyl Tube over

the Brass Barb Fitting

Fill with

RotaMagic™

Coolant

For Best results alWaYs use Coolant

a

B

Summary of Contents for 0904103

Page 1: ...M9040916CSA Printed in U S A Covers Drill Part Numbers Covers Drill Part Numbers operator s manual HMD904 SERIES PORTABLE MAGNETIC DRILL 0904101 0904102 0904103 0904104 0904105 0904108 0904109 0904110...

Page 2: ...50 RPM 8A 115V Swivel Area 1 1 8 W x 1 3 8 L Net Weight 28 9 lbs 13 1kg Swivel Base 31 9 lbs 14 5 kg Specifications UNPACKING YOUR NEW MAGNETIC DRILL 1 Open shipping carton and remove the literature a...

Page 3: ...ease Tool Use and Care Use clamps or other practical way to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of con...

Page 4: ...When it reache higher temperature rating it will trip and cause the unit down This is a protective device and can be reset after To reset the breaker press the breaker button back in not reset let th...

Page 5: ...ctor switch is activated If light is Green In normal operation the safety switch light will be green Motor On and Off Switches function normally If light is Red A condition with the safety switch exis...

Page 6: ...should be adequate to reposition the drill more movement that this may cause the Magnet to disengage from the drill base 1 Lift the Clamp Handle Assembly rotated counter clockwise and release This wi...

Page 7: ...assembly magnet ON motor OFF feeding the Arbor gently toward work surface until pilot is pushed up into Cutter thus allowing fluid to filter down onto work surface through groove in pilot Non Coolant...

Page 8: ...40mm X 60mm X 1mm 40234 2 2 RING RETAINER FOR 1 3 8 SHAFT 40302 2 1 DESCRIPTION PART NO QTY ITEM A 50 47 44 49 48 51 53 52 46 45 57 58 59 58 54 55 56 55 54 FRONT SUPPORT BRACKET ASSEMBLY 07870 1 7 CO...

Page 9: ...0256 SCR Set 5 16 18 x 3 8 Oval Pt 1 41 40398 Ring Retaining 1 42 40234 Washer Thrust 2 43 07870 Front Support Bracket Assy Non Swivel 1 08113 Front Support Bracket Assy Swivel 1 07831 Coolant Arbor A...

Page 10: ...ower Cord Asm 1 10 04879 Lens Clear L E D 1 11 04878 Spacer L E D 1 12 04881 Bulb L E D 1 13 04877 Wire Harness L E D 1 14 07947 Circuit Board 1 15 02547 SCR 4 40 x 5 16 LG 3 16 07522 Fuse 2 6 7 8 9 1...

Page 11: ...0 7 8 9 For Coolant Assembly Only 08100 Swivel Magnet Assembly Item Part Description Qty 1 07216 Plug Hole 4 2 05659 Clamp Handle Assembly 1 3 08096 Swivel Plate 1 4 02898 Dowel Pin 1 5 08097 Slide Pl...

Page 12: ...25 08000 Washer Spring 1 7 07859 Spindle Motor Drive 1 26 07843 Motor Brush Holder 1 8 17611 Key 1 27 17621 Carbon Brush 2 9 17609 Spur Gear 6 1 28 17622 Cap Brush Holder 2 10 17626 Retainer Ring 1 30...

Page 13: ...before adjusting front support bracket 1 Arbor support bracket may become loose over time Check Arbor Support bolts regularly to make certain they are tight Tighten as required 1 Loosen Arbor Support...

Page 14: ...7 Re check for tightness of arbor set screw 1 2 Removal With Coolant 1 Loosen arbor support bracket bolts 2 Remove screw in coolant inducer Rotate arbor until arbor screw is in line with hole 3 Loosen...

Page 15: ...ular surface on bottom of magnet or on workpiece Remedy Lightly surface grind the bottom of the magnet flat and or file imperfections flat on the work surface as needed 2 Trouble Cutter tends to move...

Page 16: ...hich vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Warranty Repair Center or to Hougen Manufacturing Inc 3001 Hougen D...

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