Hougen 0904103 Operator'S Manual Download Page 4

4

IMPORTANT SAFETY INSTRUCTIONS

SAFETY CHAIN INSTRUCTIONS

outdoor extension Cord use

When tool is used outdoors, use only extension cords 

intended for use outdoors and so marked.

additional safety precautions

Arbor and cutter should never be used as a handhold or 

handle.Keep hands and clothing away from all moving parts. 

Do not use Hougen Cutters where ejected slug might cause 

injury (slug ejected at end of cut). Also, adhere to all 

operating instructions. Do not drill through any surface that 

may contain live electrical wiring.

 

Drilling into a live wire 

could cause exposed metal parts of the drill to be made live.

 

Remove chips wrapped around cutter and arbor after each 

hole.

 

With motor off and power disconnected, grasp chips 

with leather gloved hand or pliers and pull while rotating

counterclockwise. Should the cutter become jammed in the 

work, stop the unit immediately to prevent personal injury. 

Disconnect the drill from the power supply and loosen 

jammed cutter by turning the arbor counterclockwise. Never 

attempt to free the jammed cutter by starting the motor. 

Service at authorized repair center only.

operating near Welding equipment

DO NOT 

operate this unit on the same work surface that 

welding is being performed on. Severe damage to the unit, 

particularly the power cord, could occur. This could also

result in personal injury to the operator.

Circuit Breaker (If applicable)

Changing of the circuit breaker to a higher amp rated

breaker, or bypassing the circuit breaker is not

recommended and will void product warranty.

Circuit Breaker operation 

(If applicable)

 

The circuit breaker is a thermal breaker. When it reaches 

the higher temperature rating it will trip and cause the unit to 

shut down. This is a protective device and can be reset after 

5 to 10 minutes. To reset the breaker, press the breaker

button back in. If it does not reset, let the unit cool a little

longer until you can push the button in and it stays in position.

Save all warnings and instructions 

for future reference.

LENGTH

OF CORD,

FEET

RECOMMENDED

WIRE GAUGE

RECOMMENDED

WIRE GAUGE

115V MOTOR

10 - 12 AMPS

230V MOTOR

5 - 6 AMPS

Up to 25

16

18

26 - 50

14

18

51 - 100

10

16

101 - 200

8

14

201 - 300

6

12

301 - 500

4

10

d) Store idle power tools out of reach of children

  and do not allow persons unfamiliar with the 

power tool  or these instructions to operate the 

power tool. Power tools are dangerous in the hands 

of untrained users.

e) Maintain power tools and accessories. Check for 

  misalignment or binding of moving parts, breakage 

of parts and any other condition that may affect 

the power tool’s operation. If damaged, have the 

power tool repaired before use. Many accidents are 

caused by poorly maintained power tools.

f)  Keep cutting tools sharp and clean.

 

Proper 

  maintained cutting tools with sharp cutting edges are 

less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. 

in accordance with the instructions, taking into

  account the working conditions and the work to

  be performed.

 

Use of the power till for operations 

  different from those intended could result in a hazard-

ous situation.

h) Keep handles and grasping surfaces, clean and 

free from oil and grease.

 

Slippery handles and 

  grasping surfaces do not allow for safe handling and 

control of the tool in unexpected situations.

5. service

a)

 

Have your power tool serviced by a qualified

  repair person using only identical replacement 

parts.

 

This will ensure that the safety of the power tool 

is maintained.

safe electrical Connection

Your Drill is rated for use on 115VAC or 230V at 50-60Hz. Do 

not attempt to use drill on power sources rated other than this.

plugs and receptacles 

.

Wet electrical connections are shock hazards.

To prevent the cutting fluid from traveling along 

the cord and contacting the plug or power outlet,

tie a drip loop as shown. Also elevate extension

cords or gang box connections.

extension Cords

Use only 3-wire extension cords that have a 3-prong 

grounding type plug and 3-pole receptacles that accept the tool’s 

plug. Replace or repair damaged cords. Make sure the conductor 

size is large enough to prevent excessive voltage drop which will 

cause loss of power and possible motor damage.

       Safe Electrical Connection
       Your Mag Drill is rated for use on 115VAC or 
       230V at 50-60Hz. Do not attempt to use drill on   
       power sources rated other than this. 

      

      

      

       Extension Cords
 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

 

 

       

       Outdoor Use Extension Cords
 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

 

 Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

Extension Cord Table

Plugs and Receptacles

H

T

G

N

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L

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D

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5

1

1

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2

1

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1

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0

3

2

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P

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A

6

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5

5

2

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P

U

6

1

8

1

0

5

-

6

2

4

1

8

1

0

0

1

-

1

5

0

1

6

1

0

0

2

-

1

0

1

8

4

1

0

0

3

-

1

0

2

6

2

1

0

0

5

-

1

0

3

4

0

1

I

Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that  

 

     

welding is being performed on. Severe damage to the 
unit, particularly the power cord, could occur.  This could 
also result in personal injury to the operator.

Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void 

product warranty.

Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the 
higher temperature rating it will trip and cause the unit to shut 
down. This is a protective device and can be reset after 5 to 10. 
To reset the breaker, press the breaker button back in. If it does 
not reset, let the unit cool a little longer until you can push the 
button in and it stays in position. 

Save these Instructions.

Important Safety Instructions - Continued

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Typical USA 120v

Typical USA 230v

230v Type    Plug

       Wet electrical connections are shock hazards. To 
       prevent the cutting fluid from traveling along the cord
       and contacting the plug or power outlet, tie a drip loop
       as shown. Also elevate extension cords or gang 
       box connections.

       Safe Electrical Connection
       Your Mag Drill is rated for use on 115VAC or 
       230V at 50-60Hz. Do not attempt to use drill on   
       power sources rated other than this. 

      

      

      

       Extension Cords
 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

 

 

       

       Outdoor Use Extension Cords
 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

 

 Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

Extension Cord Table

Plugs and Receptacles

H

T

G

N

E

L

,

D

R

O

C

F

O

T

E

E

F

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

R

O

T

O

M

V

5

1

1

S

P

M

A

2

1

-

0

1

R

O

T

O

M

V

0

3

2

S

P

M

A

6

-

5

5

2

O

T

P

U

6

1

8

1

0

5

-

6

2

4

1

8

1

0

0

1

-

1

5

0

1

6

1

0

0

2

-

1

0

1

8

4

1

0

0

3

-

1

0

2

6

2

1

0

0

5

-

1

0

3

4

0

1

I

Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that  

 

     

welding is being performed on. Severe damage to the 
unit, particularly the power cord, could occur.  This could 
also result in personal injury to the operator.

Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void 

product warranty.

Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the 
higher temperature rating it will trip and cause the unit to shut 
down. This is a protective device and can be reset after 5 to 10. 
To reset the breaker, press the breaker button back in. If it does 
not reset, let the unit cool a little longer until you can push the 
button in and it stays in position. 

Save these Instructions.

Important Safety Instructions - Continued

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Typical USA 120v

Typical USA 230v

230v Type    Plug

       Wet electrical connections are shock hazards. To 
       prevent the cutting fluid from traveling along the cord
       and contacting the plug or power outlet, tie a drip loop
       as shown. Also elevate extension cords or gang 
       box connections.

       Safe Electrical Connection
       Your Mag Drill is rated for use on 115VAC or 
       230V at 50-60Hz. Do not attempt to use drill on   
       power sources rated other than this. 

      

      

      

       Extension Cords
 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

 

 

       

       Outdoor Use Extension Cords
 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

 

 Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

Extension Cord Table

Plugs and Receptacles

H

T

G

N

E

L

,

D

R

O

C

F

O

T

E

E

F

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

R

O

T

O

M

V

5

1

1

S

P

M

A

2

1

-

0

1

R

O

T

O

M

V

0

3

2

S

P

M

A

6

-

5

5

2

O

T

P

U

6

1

8

1

0

5

-

6

2

4

1

8

1

0

0

1

-

1

5

0

1

6

1

0

0

2

-

1

0

1

8

4

1

0

0

3

-

1

0

2

6

2

1

0

0

5

-

1

0

3

4

0

1

I

Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that  

 

     

welding is being performed on. Severe damage to the 
unit, particularly the power cord, could occur.  This could 
also result in personal injury to the operator.

Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void 

product warranty.

Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the 
higher temperature rating it will trip and cause the unit to shut 
down. This is a protective device and can be reset after 5 to 10. 
To reset the breaker, press the breaker button back in. If it does 
not reset, let the unit cool a little longer until you can push the 
button in and it stays in position. 

Save these Instructions.

Important Safety Instructions - Continued

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Typical USA 120v

Typical USA 230v

230v Type    Plug

       Wet electrical connections are shock hazards. To 
       prevent the cutting fluid from traveling along the cord
       and contacting the plug or power outlet, tie a drip loop
       as shown. Also elevate extension cords or gang 
       box connections.

Typical USA 115V

Typical USA 230V

230V Type 

I

 Plug

ADDITIONAL SAFETY INSTRUCTIONS

A safety chain should 

alWaYs

 be used 

whenever 

operating the drill.

 

The safety chain prevents the drill unit from falling, in the event of a power 

failure or if the magnet breaks loose from the work surface. The safety chain 

attaches to the drill by running the chain thru the D-Ring on the back of the unit 

and then continuing around the material and/or work surface. Adjust the chain 

so it is tight and secure. Please refer to the diagram.

Summary of Contents for 0904103

Page 1: ...M9040916CSA Printed in U S A Covers Drill Part Numbers Covers Drill Part Numbers operator s manual HMD904 SERIES PORTABLE MAGNETIC DRILL 0904101 0904102 0904103 0904104 0904105 0904108 0904109 0904110...

Page 2: ...50 RPM 8A 115V Swivel Area 1 1 8 W x 1 3 8 L Net Weight 28 9 lbs 13 1kg Swivel Base 31 9 lbs 14 5 kg Specifications UNPACKING YOUR NEW MAGNETIC DRILL 1 Open shipping carton and remove the literature a...

Page 3: ...ease Tool Use and Care Use clamps or other practical way to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of con...

Page 4: ...When it reache higher temperature rating it will trip and cause the unit down This is a protective device and can be reset after To reset the breaker press the breaker button back in not reset let th...

Page 5: ...ctor switch is activated If light is Green In normal operation the safety switch light will be green Motor On and Off Switches function normally If light is Red A condition with the safety switch exis...

Page 6: ...should be adequate to reposition the drill more movement that this may cause the Magnet to disengage from the drill base 1 Lift the Clamp Handle Assembly rotated counter clockwise and release This wi...

Page 7: ...assembly magnet ON motor OFF feeding the Arbor gently toward work surface until pilot is pushed up into Cutter thus allowing fluid to filter down onto work surface through groove in pilot Non Coolant...

Page 8: ...40mm X 60mm X 1mm 40234 2 2 RING RETAINER FOR 1 3 8 SHAFT 40302 2 1 DESCRIPTION PART NO QTY ITEM A 50 47 44 49 48 51 53 52 46 45 57 58 59 58 54 55 56 55 54 FRONT SUPPORT BRACKET ASSEMBLY 07870 1 7 CO...

Page 9: ...0256 SCR Set 5 16 18 x 3 8 Oval Pt 1 41 40398 Ring Retaining 1 42 40234 Washer Thrust 2 43 07870 Front Support Bracket Assy Non Swivel 1 08113 Front Support Bracket Assy Swivel 1 07831 Coolant Arbor A...

Page 10: ...ower Cord Asm 1 10 04879 Lens Clear L E D 1 11 04878 Spacer L E D 1 12 04881 Bulb L E D 1 13 04877 Wire Harness L E D 1 14 07947 Circuit Board 1 15 02547 SCR 4 40 x 5 16 LG 3 16 07522 Fuse 2 6 7 8 9 1...

Page 11: ...0 7 8 9 For Coolant Assembly Only 08100 Swivel Magnet Assembly Item Part Description Qty 1 07216 Plug Hole 4 2 05659 Clamp Handle Assembly 1 3 08096 Swivel Plate 1 4 02898 Dowel Pin 1 5 08097 Slide Pl...

Page 12: ...25 08000 Washer Spring 1 7 07859 Spindle Motor Drive 1 26 07843 Motor Brush Holder 1 8 17611 Key 1 27 17621 Carbon Brush 2 9 17609 Spur Gear 6 1 28 17622 Cap Brush Holder 2 10 17626 Retainer Ring 1 30...

Page 13: ...before adjusting front support bracket 1 Arbor support bracket may become loose over time Check Arbor Support bolts regularly to make certain they are tight Tighten as required 1 Loosen Arbor Support...

Page 14: ...7 Re check for tightness of arbor set screw 1 2 Removal With Coolant 1 Loosen arbor support bracket bolts 2 Remove screw in coolant inducer Rotate arbor until arbor screw is in line with hole 3 Loosen...

Page 15: ...ular surface on bottom of magnet or on workpiece Remedy Lightly surface grind the bottom of the magnet flat and or file imperfections flat on the work surface as needed 2 Trouble Cutter tends to move...

Page 16: ...hich vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Warranty Repair Center or to Hougen Manufacturing Inc 3001 Hougen D...

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