Hougen 0904103 Operator'S Manual Download Page 3

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WARNING

IMPORTANT SAFETY INSTRUCTIONS

1. Work Area Safety

a) Keep your work area clean and well lit.

 

Cluttered or 

dark areas invite accidents.

b) Do not operate power tools in explosive 

  atmospheres, such as in the presence of fl ammable 

liquids, gases or dust.

 

Power tools create sparks which 

may ignite the dust or fumes.

c) Keep children and bystanders away while operating a 

power tool.

 

Distractions can cause you to lose control.

2. Electrical Safety

a) Power tool plugs must match the outlet. Never modify 

the plug in any way. Do not use any adapter plugs 

with earthed (grounded) power tools. Unmodifi ed plugs 

and matching outlets will reduce risk of electrical shock.

b) Avoid body contact with earthed or grounded

  surfaces such as pipes, radiators, ranges and 

 refrigerators.

 

There is an increased risk of electric shock 

if your body is earthed or grounded.

c) Don’t expose power tools to rain or wet conditions.

 

Water entering a power tool will increase the risk of

 electric shock.

d) Do not abuse the cord. Never use the cord for

  carrying or unplugging the power tool. Keep cord 

away from heat, oil, sharp egdges or moving parts. 

Damaged or entangled cords increase the risk of electric 

shock.

e) When operating a power tool outdoors, use an

  outdoor extension cord suitable for outdoor use.

 

Use of cord suitable for outdoor use reduces the risk of 

electric shock.

f)  If operating a power tool in a damp location is 

unavoidable, use a residual current device (RCD) 

protected supply.

 

Use of an RCD reduces the risk of 

electric shock.

3. Personal Safety

a) Stay alert, watch what you are doing and use

  common sense when operating a power tool. Do not 

use a power tool while you are tired or under the 

infl uence of drugs, alcohol, or medication. A moment 

of inattention while operating power tools may result in 

serious personal injury.

b)

 

Use personal protective equipment. Always wear eye 

protection.

 

Protective equipment such as dust mask, 

non-skid shoes, hard hat or hearing protection used for 

appropriate conditions will reduce personal injuries.

Important Safety Instructions

Work Area

Keep your work area clean and well lit. Cluttered benches and 
dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as 
in the presence of flammable liquids, gases or dust.
 Power tools 
create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a 
power tool.
 Distractions can cause you to loose control.

Electrical Safety

Grounded tools must be plugged into an outlet properly in-
stalled and grounded in accordance with all codes and ordi-
anaces. Never remove the ground prong or modify the plug in 
any way. Do not us any adapter plugs. Check with a qualified 
electrician if you are in doubt as to whether the outlet is prop-
erly grounded. 
If the tools should electrically malfunction or break-
down, grounding is provides a low resistance path to carry  electricity 
away from the user.

Avoid body contact with grounded surfaces such as pipes, 
radiators, ranges and refrigerators.
 There is an increased risk of 
electric shock if your body is grounded.

Don’t expose power tools to rain or wet conditions. Water enter-
ing a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools or 
pull the plug from an outlet. Keep cord away from heat, oil, sharp 
edges or moving parts. Replace damaged cords immediately.
 
Damaged cords increase the risk of eletric shock.

When operating a power tool outside, use an outdoor extension 
cord marked “W-A” or “W”; 
These cords are rated for outdoor use 
and reduce the risk of electrical shock.

Personal Safety

Stay alert, watch what you are doing and use common sense 
when using a power tool. Do not use tool while tired or under 
the influence of drugs, alcohol, or medication.
 A moment of inat-
tention while operating power tools may result in serious personal 
injury.

Dress properly. Do not wear loose clothing or jewelry. Contain 
long hair. Keep your hair, clothing, and gloves away from moving 
parts. 
Loose clothes, jewelry, or long hair can be caught in moving 
parts.

Avoid accidental starting. Be sure switchis off before plugging 
in. 
Carrying tools with your finger on the switch or plugging in tools 
that have the switch on invites accidents.

Remove adjusting keys or switches before turning the tool on. A 
wrench or a key that is left attached to a rotating part of the tool may 
result in personal injury.

Do not overreach. Keep proper footing and balance at all times. 
Proper footing and balance enables better control of the tool in unex-
pected situations.

Use safety equipment. Always wear eye production. Dust 
mask, non-skid safety shoes, hard hat, or hearing protection 
must be used for appropriate conditions.

Always use safety chain. Mounting can release.

Tool Use and Care

Use clamps or other practical way to secure and support 
the work piece to a stable platform.
 Holding the work by 
hand or against your body is unstable and may lead to loss of 
control.

Do not force tool. Use the correct tool for your application. 
The correct tool will do the job better and safer at the rate for 
which it is designed.

Do not use tool if switch does not turn it on or off. Any 
tool that cannot be controlled with the switch is dangerous and 
must be repaired.

Disconnect the plug from the power source before making 
any adjustments, changing accessories, or storing the 
tool. 
Such preventive safety measures reduce the risk of start-
ing the tool accidentally.

Store idle tools out of reach of childern and other 
untrained persons. 
Tools are dangerous in the hands of 
untrained users.

Maintain tools with care. Keep cutting tools sharp and 
clean.
 Properly maintained tools, with sharp cutting edges are 
less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the 
tools operation. If damaged, have the tool serviced before 
using.
 Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manu-
facturer for your model. 
Accessories that may be suitable for 
one tool, may become hazardous when used on another tool.

Service

Tool service must be performed only by qualified repair 
personnel. 
Service or maintenance performed by unqualified 
personnel could result in a risk of injury.

When servicing a tool, use only identical replacement 
parts. Follow instructions in the Maintenance section of 
this manual. 
Use of unauthorized parts or failure to follow 
Maitenance Instructions may create a risk of electric shock or 
injury.

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Eng

lish

c) Prevent unintentional starting. Ensure the switch 

is in the off-position before connecting to power 

source and/or battery pack, picking up or 

  carrying the tool. Carrying power tools with your 

  fi nger on the switch or energizing power tools that 

have the switch on invites accidents.

d) Remove any adjusting keys or wrench before 

  turning the power tool on.

 

A wrench or a key that

  is left attached to a rotating part of the power tool

  may result in personal injury.

e) Do not overreach. Keep proper footing and

  balance at all times.

 

This enables better control of 

  the power tool in unexpected situations.

f)  Dress properly. Do not wear loose clothing or 

jewelry. Keep your hair and clothing away from 

moving parts.

 

Loose clothes, jewelry or long hair 

  can be caught in moving parts.

g) If devices are provided for the connection of 

  dust extraction and collection facilities, ensure 

these are connected and properly used.

 

Use of

  dust collection can reduce dust-related hazards.

h)  Do not let familiarity gained from frequent use

  of tools allow you to become complacent and 

ignore tool safety principles.

 

A careless action

  can cause severe injury within a fraction of a second.

i) Always use safety chain.

 

Mounting can release.

4. Power Tool Use and Care

a)

 

Do not force the power tool. Use the correct

  power tool for your application.

 

The correct power 

tool will do the job better and safer at the rate for

  which it is designed.

b) Do not use the power tool if the switch does

  not turn it on or off.

 

Any power tool that cannot be

  controlled with the switch is dangerous and must

  be repaired.

c) Disconnect the plug from the power source

  and/or remove the battery pack, if detachable, 

  from the power tool before making any 

  adjustments, changing accessories or storing 

power tools. Such preventative safety measures 

reduce the risk of starting the tool accidently.

         

(Continued on page 4)

         

Save all warnings and instructions 

       for future reference.

Always wear eye 

protection while using 

cutting tools, or in the 

vicinity of cutting.

The slug is ejected at 

the end of the cut. Do 

not aim cutter or arbor 

so that ejected slug 

may hit someone 

around, or below you.

To prevent electric 

shock, do not use 

power tools near wet 

areas, or where power 

tool may become wet.

Do not stare at 

operating light.

Read all safety warnings, instructions, illustrations and specifi cations provided with 

this power tool. Failure to follow all instructions listed below may result in electric shock, fi re 

and/or serious injury.

WARNING:

Cutters are sharp. Wear 

gloves when installing 

or removing cutter from 

arbor. Do not grab a 

rotating cutter.

Summary of Contents for 0904103

Page 1: ...M9040916CSA Printed in U S A Covers Drill Part Numbers Covers Drill Part Numbers operator s manual HMD904 SERIES PORTABLE MAGNETIC DRILL 0904101 0904102 0904103 0904104 0904105 0904108 0904109 0904110...

Page 2: ...50 RPM 8A 115V Swivel Area 1 1 8 W x 1 3 8 L Net Weight 28 9 lbs 13 1kg Swivel Base 31 9 lbs 14 5 kg Specifications UNPACKING YOUR NEW MAGNETIC DRILL 1 Open shipping carton and remove the literature a...

Page 3: ...ease Tool Use and Care Use clamps or other practical way to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of con...

Page 4: ...When it reache higher temperature rating it will trip and cause the unit down This is a protective device and can be reset after To reset the breaker press the breaker button back in not reset let th...

Page 5: ...ctor switch is activated If light is Green In normal operation the safety switch light will be green Motor On and Off Switches function normally If light is Red A condition with the safety switch exis...

Page 6: ...should be adequate to reposition the drill more movement that this may cause the Magnet to disengage from the drill base 1 Lift the Clamp Handle Assembly rotated counter clockwise and release This wi...

Page 7: ...assembly magnet ON motor OFF feeding the Arbor gently toward work surface until pilot is pushed up into Cutter thus allowing fluid to filter down onto work surface through groove in pilot Non Coolant...

Page 8: ...40mm X 60mm X 1mm 40234 2 2 RING RETAINER FOR 1 3 8 SHAFT 40302 2 1 DESCRIPTION PART NO QTY ITEM A 50 47 44 49 48 51 53 52 46 45 57 58 59 58 54 55 56 55 54 FRONT SUPPORT BRACKET ASSEMBLY 07870 1 7 CO...

Page 9: ...0256 SCR Set 5 16 18 x 3 8 Oval Pt 1 41 40398 Ring Retaining 1 42 40234 Washer Thrust 2 43 07870 Front Support Bracket Assy Non Swivel 1 08113 Front Support Bracket Assy Swivel 1 07831 Coolant Arbor A...

Page 10: ...ower Cord Asm 1 10 04879 Lens Clear L E D 1 11 04878 Spacer L E D 1 12 04881 Bulb L E D 1 13 04877 Wire Harness L E D 1 14 07947 Circuit Board 1 15 02547 SCR 4 40 x 5 16 LG 3 16 07522 Fuse 2 6 7 8 9 1...

Page 11: ...0 7 8 9 For Coolant Assembly Only 08100 Swivel Magnet Assembly Item Part Description Qty 1 07216 Plug Hole 4 2 05659 Clamp Handle Assembly 1 3 08096 Swivel Plate 1 4 02898 Dowel Pin 1 5 08097 Slide Pl...

Page 12: ...25 08000 Washer Spring 1 7 07859 Spindle Motor Drive 1 26 07843 Motor Brush Holder 1 8 17611 Key 1 27 17621 Carbon Brush 2 9 17609 Spur Gear 6 1 28 17622 Cap Brush Holder 2 10 17626 Retainer Ring 1 30...

Page 13: ...before adjusting front support bracket 1 Arbor support bracket may become loose over time Check Arbor Support bolts regularly to make certain they are tight Tighten as required 1 Loosen Arbor Support...

Page 14: ...7 Re check for tightness of arbor set screw 1 2 Removal With Coolant 1 Loosen arbor support bracket bolts 2 Remove screw in coolant inducer Rotate arbor until arbor screw is in line with hole 3 Loosen...

Page 15: ...ular surface on bottom of magnet or on workpiece Remedy Lightly surface grind the bottom of the magnet flat and or file imperfections flat on the work surface as needed 2 Trouble Cutter tends to move...

Page 16: ...hich vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Warranty Repair Center or to Hougen Manufacturing Inc 3001 Hougen D...

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