6
Always remember that the magnet’s holding power is directly related to the workpiece thickness and surface condition. Since magnetic
attraction diminishes with thinner material or rough surfaces, mechanical clamping of drill unit to the workpiece should be used when
cutting thin material (3/8" or less) or material with uneven surfaces.
1. Make sure workpiece and bottom of magnet are free of chips, oil, etc.
2. Verify Safety Switch works properly (See Safety Switch Indicator Light Section
on pg. 5)
3. Position drill by sliding it and gently feeding Arbor so that pilot point is touching
center of hole to be drilled.
4. Secure unit to workpiece with safety chain.
5. Turn magnet "ON" by pressing the magnet ON switch.
6. Turn Feed Handle, raising the cutter until the pilot is above the work surface.
7. Fill coolant reservoir or fi ll attached coolant bottle if applicable.
8. Make certain that cutter is clear of workpiece and turn motor "ON" by pressing
the motor START switch.
9. Feed Hougen Cutter slowly into workpiece. Only after cutting path is established
to a depth of about 1/16" can full force be applied to feed handles.
10. Ease up on feed pressure as cutter starts breaking through.
11. At conclusion of cut, turn motor "OFF" by pressing motor STOP switch. Turn Feed
Handles to raise Arbor thereby ejecting the slug if it hasn’t already fallen free.
12. Turn magnet "OFF" by pressing the magnet OFF switch.
13.
Disconnect from power source.
14. If necessary, remove chips from cutter and magnet, preferably wearing leather
work gloves and/or with pliers. Disconnect safety chain and you are ready to
move unit to new drilling position.
OPERATING INSTRUCTIONS
1. Disconnect from power source and remove T-Handle wrench
from holder at top of drill.
2. Lay drill on its side with feed handles up or be sure Arbor clears table
if unit is in normal operating position.
3. Turn Feed Handles until cutter mounting set screws are exposed
and completely remove the set screws.
4. Insert proper pilot in shank end of Hougen Cutter.
5. Insert Hougen Cutter until fl at on cutter shank is aligned with set
screw holes and is exactly perpendicular to axis of set screw holes.
6. Insert set screws and tighten. Check to be certain that cutter is secure.
INSTALLING HOUGEN CUTTER IN ARBOR
Set Screws
go here
"12,000-Series"
Hougen Cutter
Pilot
Wrenc Holder
Wrench
Holder
SWIVEL BASE INSTRUCTIONS
The threads on the clamp handle assembly are a Left Handed thread meaning,turning clockwise would loosen the assembly and turning
counter clockwise would tighten the assembly. The clamp handle is spring loaded, so you will need to lift & turn the entire clamp handle
assembly when repositining as if to be a ratchet drive.
1. Lift the Clamp Handle Assembly, rotated counter-
clockwise and release. This will reposition the lever for
more movement.
2. With the Clamp Handle Assembly now down, pull the
Clamp Handle Assembly clockwise. With this being a
left handed thread, this will loosen the assembly.
3. If more travel is needed, lift the clamp handle
assembly, rotate counter clockwise and release.
4. Pull the clamp handle assembly clockwise again. This
amount of movement should be adequate to reposition
the drill, more movement that this may cause the
Magnet to disengage from the drill base.
1. Lift the Clamp Handle Assembly, rotated counter-
clockwise and release. This will reposition the lever for
more movement.
2. With the Clamp Handle Assembly now down, pull the
Clamp Handle Assembly clockwise. With this being a
left handed thread, this will loosen the assembly.
3. If more travel is needed, lift the clamp handle
assembly, rotate counter clockwise and release.
4. Pull the clamp handle assembly clockwise again. This
amount of movement should be adequate to reposition
the drill, more movement that this may cause the
Magnet to disengage from the drill base.
To Loosen the Swivel Plate Assembly
To Tighten the Swivel Plate Assembly
1
2
1
2
Important Safety Instructions
Work Area
Keep your work area clean and well lit. Cluttered benches and
dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as
in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a
power tool. Distractions can cause you to loose control.
Electrical Safety
Grounded tools must be plugged into an outlet properly in-
stalled and grounded in accordance with all codes and ordi-
anaces. Never remove the ground prong or modify the plug in
any way. Do not us any adapter plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is prop-
erly grounded. If the tools should electrically malfunction or break-
down, grounding is provides a low resistance path to carry electricity
away from the user.
Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
Don’t expose power tools to rain or wet conditions. Water enter-
ing a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or
pull the plug from an outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of eletric shock.
When operating a power tool outside, use an outdoor extension
cord marked “W-A” or “W”; These cords are rated for outdoor use
and reduce the risk of electrical shock.
Personal Safety
Stay alert, watch what you are doing and use common sense
when using a power tool. Do not use tool while tired or under
the influence of drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in serious personal
injury.
Dress properly. Do not wear loose clothing or jewelry. Contain
long hair. Keep your hair, clothing, and gloves away from moving
parts. Loose clothes, jewelry, or long hair can be caught in moving
parts.
Avoid accidental starting. Be sure switchis off before plugging
in. Carrying tools with your finger on the switch or plugging in tools
that have the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A
wrench or a key that is left attached to a rotating part of the tool may
result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enables better control of the tool in unex-
pected situations.
Use safety equipment. Always wear eye production. Dust
mask, non-skid safety shoes, hard hat, or hearing protection
must be used for appropriate conditions.
Always use safety chain. Mounting can release.
Tool Use and Care
Use clamps or other practical way to secure and support
the work piece to a stable platform. Holding the work by
hand or against your body is unstable and may lead to loss of
control.
Do not force tool. Use the correct tool for your application.
The correct tool will do the job better and safer at the rate for
which it is designed.
Do not use tool if switch does not turn it on or off. Any
tool that cannot be controlled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power source before making
any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of start-
ing the tool accidentally.
Store idle tools out of reach of childern and other
untrained persons. Tools are dangerous in the hands of
untrained users.
Maintain tools with care. Keep cutting tools sharp and
clean. Properly maintained tools, with sharp cutting edges are
less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the
tools operation. If damaged, have the tool serviced before
using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manu-
facturer for your model. Accessories that may be suitable for
one tool, may become hazardous when used on another tool.
Service
Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by unqualified
personnel could result in a risk of injury.
When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section of
this manual. Use of unauthorized parts or failure to follow
Maitenance Instructions may create a risk of electric shock or
injury.
WARNING:
Read and understand all instructions.
Failure to follow all instructions listed below,
may result in electrical shock, fire and/or serious personal injury.
Important Safety Instructions
Work Area
Keep your work area clean and well lit. Cluttered benches and
dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as
in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a
power tool. Distractions can cause you to loose control.
Electrical Safety
Grounded tools must be plugged into an outlet properly in-
stalled and grounded in accordance with all codes and ordi-
anaces. Never remove the ground prong or modify the plug in
any way. Do not us any adapter plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is prop-
erly grounded. If the tools should electrically malfunction or break-
down, grounding is provides a low resistance path to carry electricity
away from the user.
Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
Don’t expose power tools to rain or wet conditions. Water enter-
ing a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or
pull the plug from an outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of eletric shock.
When operating a power tool outside, use an outdoor extension
cord marked “W-A” or “W”; These cords are rated for outdoor use
and reduce the risk of electrical shock.
Personal Safety
Stay alert, watch what you are doing and use common sense
when using a power tool. Do not use tool while tired or under
the influence of drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in serious personal
injury.
Dress properly. Do not wear loose clothing or jewelry. Contain
long hair. Keep your hair, clothing, and gloves away from moving
parts. Loose clothes, jewelry, or long hair can be caught in moving
parts.
Avoid accidental starting. Be sure switchis off before plugging
in. Carrying tools with your finger on the switch or plugging in tools
that have the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A
wrench or a key that is left attached to a rotating part of the tool may
result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enables better control of the tool in unex-
pected situations.
Use safety equipment. Always wear eye production. Dust
mask, non-skid safety shoes, hard hat, or hearing protection
must be used for appropriate conditions.
Always use safety chain. Mounting can release.
Tool Use and Care
Use clamps or other practical way to secure and support
the work piece to a stable platform. Holding the work by
hand or against your body is unstable and may lead to loss of
control.
Do not force tool. Use the correct tool for your application.
The correct tool will do the job better and safer at the rate for
which it is designed.
Do not use tool if switch does not turn it on or off. Any
tool that cannot be controlled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power source before making
any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of start-
ing the tool accidentally.
Store idle tools out of reach of childern and other
untrained persons. Tools are dangerous in the hands of
untrained users.
Maintain tools with care. Keep cutting tools sharp and
clean. Properly maintained tools, with sharp cutting edges are
less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the
tools operation. If damaged, have the tool serviced before
using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manu-
facturer for your model. Accessories that may be suitable for
one tool, may become hazardous when used on another tool.
Service
Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by unqualified
personnel could result in a risk of injury.
When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section of
this manual. Use of unauthorized parts or failure to follow
Maitenance Instructions may create a risk of electric shock or
injury.
WARNING:
Read and understand all instructions.
Failure to follow all instructions listed below,
may result in electrical shock, fire and/or serious personal injury.
Clamp Handle MUST BE TIGHT prior to cutting holes
Equipment damage or personal injury could occur
When drilling, especially in horizontal or
overhead positions, always apply feed
pressure toward the work surface. Never
pull away from the work surface as this can
weaken magnetic holding power.
Use handles
to feed toward
work surface
Never pull
handles away
from work
surface.
SWIVEL BASE INSTRUCTIONS
The threads on the clamp handle assembly are a Left Handed thread meaning,turning clockwise would loosen the assembly and turning
counter clockwise would tighten the assembly. The clamp handle is spring loaded, so you will need to lift & turn the entire clamp handle
assembly when repositioning as if to be a ratchet drive.
1. Lift the Clamp Handle Assembly, rotated counter-
clockwise and release. This will reposition the lever for
more movement.
2. With the Clamp Handle Assembly now down, pull the
Clamp Handle Assembly clockwise. With this being a
left handed thread, this will loosen the assembly.
3. If more travel is needed, lift the clamp handle
assembly, rotate counter clockwise and release.
4. Pull the clamp handle assembly clockwise again. This
amount of movement should be adequate to reposition
the drill, more movement that this may cause the
Magnet to disengage from the drill base.
1. Lift the Clamp Handle Assembly, rotated counter-
clockwise and release. This will reposition the lever for
more movement.
2. With the Clamp Handle Assembly now down, pull the
Clamp Handle Assembly clockwise. With this being a
left handed thread, this will loosen the assembly.
3. If more travel is needed, lift the clamp handle
assembly, rotate counter clockwise and release.
4. Pull the clamp handle assembly clockwise again. This
amount of movement should be adequate to reposition
the drill, more movement that this may cause the
Magnet to disengage from the drill base.
To Loosen the Swivel Plate Assembly
To Tighten the Swivel Plate Assembly
