background image

1800 SERIES PRESSURE WASHER  

OPERATOR’S MANUAL

  

11

Hotsy 1800  

•  

97-6244   Rev. 7/06

to clean

WARNING: Risk of injection or severe injury - Keep clear 
of  nozzle  -  DO  NOT  direct  discharge  stream  at  per-
sons  - This  machine  is  to  be  used  only  by  qualified 
operators.

AVERTISSEMENT: RISQUE D’INJECTION ET DE BLES-
SURES GRAVES. SE  TENIR À L’ÉCART DU JET. NE PAS 
DIRIGER  LE  JET  DE  SORTIE VERS  D’AUTRES  PER-
SONNES. CONFIER L’UTILISATION DE CE MATÉRIEL 
À UN OPÉRATEUR QUALIFIÉ.

1.  Refer  to  the  chart  in 

figure  8. 

This  machine  

has  been equipped with three (3) detergent metering 
plugs. A red plug has been installed in the detergent 
screen. This plug has been factory drilled with a #60 drill 
bit. The chart indicates that a #60 hole will allow a 1% 
detergent concentration, (or a 1/100 detergent-to-water 
ratio). The other two (2) detergent plugs have not been 
drilled. Use the chart to determine the hole size needed 
to achieve a desired detergent concentration. Install the 
plug which will provide the correct concentration for the 
detergent to be used before proceeding.

2.  Insert  detergent  inlet  line  into  container  of  mixed  

detergent.  Open  detergent  ON/OFF  valve.  The  
detergent will be pulled automatically into the system. 
Allow  detergent  to  reach  end  of  wand  before  pro-
ceeding to step 3.

3.  Select pressure nozzle with spray pattern that matches 

your cleaning needs. Engage manual trigger lock, refer 
to 

figure 6

, and install selected nozzle.

4.  Wash from the bottom to the top, using side to side 

motions. This washes away heavy dirt and allows the 
detergent to soak as you work toward the top.

5.  Do  not  wash  at  a  90°

 

angle  to  the  work  (straight  at 

it). This  will  allow  water  to  splash  back  at  you  and  
reduces  your  cleaning  power. Wash  at  a  30°  to  60° 
angle to the work. This will allow the water to splash 
away from you and the water will wash the dirt away 
faster and easier.

6.  Use the width of the spray pattern to wash in a wide 

path. Overlap spray paths for complete coverage. Wash 
from side to side, using slow, steady motions.

7.  The  nozzle  should  be  12"  to  24"  from  work,  closer  

for  tough  areas.  Be  careful  on  painted  or  delicate  
surfaces, the pressure may damage surface if nozzle 
is too close.

8.  Small parts should be washed in a basket and larger, 

lightweight parts should be clamped down so the pres-
sure does not push them away.

9.  Close  the  detergent  ON/OFF  valve  to  permit  rinse. 

Always  rinse  with  cold  water  after  using  detergents. 
Rinse from the top to the bottom to prevent detergent 
from dripping onto a rinsed area. For the best results, 
contact your Hotsy dealer to help you select the best 
detergent for your application.

to stop

1.  If detergents were used, draw clear water through the 

detergent line to purge detergent. Failure to do so may 
clog detergent injector valve.

2.  If  burner  was  used,  turn  OFF  burner  switch  and  

allow pump to run cold water through coil for several 
minutes.

3.  Turn pump switch OFF.
4.  Turn water supply OFF.
5.  Squeeze  trigger  gun  open  to  relieve  system  pres-

sure.

6.  Depress  gas  control  knob  slightly  and  turn  to  OFF 

position.

7.  Turn off main shut-off valve on gas supply.

storaGe

DANGER:  Do  not  store  flammable  liquids  (gasoline, 
diesel  fuel,  petroleum,  solvents,  etc.)  near  pressure 
washer, or in non-ventilated areas.

IMPORTANT: Machine must be stored indoors.

1.  Protect  from  freezing  by  storing  in  a  heated  area,  

or  by  flushing  the  system  with  antifreeze  (use  an  
automotive engine antifreeze or windshield washer sol-
vent to antifreeze). To flush the system fill the float tank 
with antifreeze and remove pressure nozzle from wand. 
Start the machine and allow it to run until antifreeze runs 
from the end of the wand. Place wand into float tank and 
circulate the solution through system for several minutes. 
Open and close the trigger gun several times to circulate 
antifreeze through the unloader valve system. Also draw 
antifreeze through the detergent inlet line to antifreeze the 
detergent system. For added protection after adding an-
tifreeze, disconnect the pressure hose from machine 
and remove the coil drain plug (refer to

 component 

identification 

illustration  for  location).  After  coil  has 

drained, replace pressure hose and coil drain plug. If 
the pressure washer is not to be used for an extended 
length of time, it is recommended that the system be 
flushed with antifreeze for rust protection.

Figure 8 - Detergent Metering System

80

70

60

50

40

30

20

.013 .028 .040 .070 .098 .128 .161

.02%

.05%

1%

2%

4%

6%

8%

10%

12%

1/400

1.200

1/100

1/50

1/25

1/16

1/12

1/10

1/8

RATIO

%

DETERGENT CONCENTRATION

DRILL NO.
DRILL SIZE

DETERGENT/WATER

1/8 

12%

1/10 

10%

1/12 

8%

1/16 

6%

1/25 

4%

1/50 

2%

1/100 

1%

1/200 

.05%

1/400 

.02%

DRILL NO. 

80  70  60  50  40  30 

20

DRILL SIZE 

.013  .028  .040  .070  .098  .128  .161

DETERGENT CONCENTRATION

DETERGENT/WATER
RATIO           %

Summary of Contents for 1812SS

Page 1: ...ng to assemble install operate or service this pressure washer Failure to comply with instructions could result in personal injury and or property damage 1800 GAS FIRED SERIES NOTE This manual is intended for use with the following model releases only 1812SS 1812SS 208 1822SS 1822SS 208 1825SS 1836SS 1852SS 1852SS 208 1862SS 1862SS 208 1855SS 1856SS ...

Page 2: ...Weight 855 Lbs Exhaust Stack Size 10 Machine Dimensions Length 51 5 Width 25 5 Height 56 1825SS SPECIFICATIONS Pump Volume At Pump Head 5 9 GPM 354 GPH Pump Pressure At Pump Head 2500 PSI Burner Type Natural Gas Fired 558 058 BTU Hr Machine Voltage 460VAC 60Hz 3Ph Total Machine Amperage 14 Amps Machine Weight 770 Lbs Shipping Weight 885 Lbs Exhaust Stack Size 10 Machine Dimensions Length 51 5 Widt...

Page 3: ...Weight 885 Lbs Exhaust Stack Size 10 Machine Dimensions Length 51 5 Width 25 5 Height 56 1855SS SPECIFICATIONS Pump Volume At Pump Head 4 8 GPM 288 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Natural Gas Fired 558 058 BTU Hr Machine Voltage 460VAC 60Hz 3Ph Total Machine Amperage 14 Amps Machine Weight 770 Lbs Shipping Weight 885 Lbs Exhaust Stack Size 10 Machine Dimensions Length 51 5 Widt...

Page 4: ...ssembly 6 Installation 7 General Safety Information 7 9 Operation 9 11 Storage 11 Maintenance 12 Troubleshooting 13 15 Exploded View 16 17 Exploded View Parts List 18 19 Hose Trigger Gun Assembly and Parts List 20 Trigger Gun Assembly and Parts List 21 Control Panel Assembly Exploded View 22 Control Panel Assembly Parts List 23 Coil Outlet and Parts List 24 Float Tank Assembly and Parts List 25 Bu...

Page 5: ...06 COMPONENT IDENTIFICATION Burner Exhaust Vent Thermostat Pump Switch High Pressure Nozzle Wand High Pressure Hose Detergent Bucket not included Float Tank Thermal Rupture Disk Burner Switch Fresh Water Inlet Garden Hose not included Trigger Gun Detergent Control Nozzles ...

Page 6: ...essure Hose Wand and Wand Holder 1 Use teflon tape on plumbing connections to prevent leakage 2 Install pressure hose on machine as shown in Figure 1 Figure 1 Installing Pressure Hose Figure 2 Assembling Wand Components Pressure Hose Thermal Rupture Disk Quick Disconnect Plug Wand Quick Disconnect Trigger Gun Pressure Hose 3 Assemble wand components as shown in Figure 2 Connect pressure hose to tr...

Page 7: ... could cause malfunction of the machine and result in death serious bodily injury and or property damage 2 Know how to stop machine and bleed pressures quickly Be thoroughly familiar with the controls 3 Stay alert watch what you are doing 4 All installations must comply with local codes Con tact your electrician plumber utility company or the selling distributor for specif ic details WARNING Risk ...

Page 8: ...d during operation 31 A draft hood shall be installed if this machine is go ing to be permanently installed and vented to the outside of the building Figure 5 Down Draft Diverter Example Of Down Draft Diverter For Gas Fired Machines Venting WARNING RISK OF EXPLOSION Do not spray flam mable liquids or operate machine in areas where flam mable vapors are present Operate only where open flame or torc...

Page 9: ...sition prior to connecting electrical supply WARNING DO NOT stand in water while connecting and disconnecting electrical supply WARNING Always disconnect power before servicing your pressure washer IMPORTANT Consult local building codes for exact electrical requirements Licensed contractors may be required IMPORTANT All wiring must be of proper voltage and amperage rating and conform to applicable...

Page 10: ...cause of failure corrected by an authorized service technician before use of pressure washer is continued IMPORTANT The trigger gun provided with this pres sure washer is equipped with a manual trigger lock to prevent accidental operation of the trigger gun refer to Figure 7 The trigger lock should be used whenever the trigger gun is not in use IMPORTANT On initial start up or if maintenance has b...

Page 11: ... down so the pres sure does not push them away 9 Close the detergent ON OFF valve to permit rinse Always rinse with cold water after using detergents Rinse from the top to the bottom to prevent detergent from dripping onto a rinsed area For the best results contact your Hotsy dealer to help you select the best detergent for your application To Stop 1 If detergents were used draw clear water throug...

Page 12: ...late NOTE Some motors may be equipped with permanently lubricated bearings and will not require additional lu brication Gas Burner It is recommended that the gas burner be serviced yearly or as needed Contact your local service center Relief Valve WARNING The relief valve on this pressure washer has been factory set and sealed and is a field nonad justable part Tampering with the factory setting m...

Page 13: ...g Inlet water screen clogged Check screen and clean if necessary Pump sucking air Fill the detergent container and check for loose hose clamps or fittings LOW SPRAY PRESSURE AT NOZZLE Inadequate water supply Fully open faucet Check for kinked or damaged hose Use 5 8 minimum hose Check for debris clogging inlet screen Partially clogged or damaged pressure nozzle Clean or replace Air being drawn thr...

Page 14: ...rgent container Clogged detergent injector check valve Clean check valve at detergent injector POOR CLEANING Improper detergent concentra tion or mixing Mix detergent per manufacturer s instructions En sure that powdered detergents are fully dissolved Wrong detergent for the applica tion Select appropriate detergent Detergent valve not opening Check that handle or knob is not slipping on shaft UNL...

Page 15: ...___________ Machine Serial Number ________________________________ Component Part Number _______________________________ Description __________________________________________ important If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem contact the local authorized Hotsy Service Center The Hotsy Service Center can be identified by visitin...

Page 16: ... 7 06 Exploded view For Detail See Control Box Illus For Detail See Float Tank Illus 4 11 8 7 6 9 2 3 22 19 14 15 16 3 17 13 12 18 5 20 26 21 23 25 24 28 1 27 45 For Detail See Pump Assy Illus 48 49 50 3 3 44 48 10 47 39 51 52 53 Models 1812SS 1812SS 208 1852SS 1852SS 208 ...

Page 17: ...1800 SERIES PRESSURE WASHER OPERATOR S MANUAL 17 Hotsy 1800 97 6244 Rev 7 06 Exploded view To Coil 34 33 32 41 42 43 31 30 29 3 37 46 10 54 55 ...

Page 18: ...l Strain 1 All Motors 1 22 612984 Bolt 3 8 x 1 NC HH 4 23 780562 Washer 3 8 SAE Flat 8 24 Pump Slider Please See Pump Assy Page 28 25 703134 Nut 1 2 Hex NC 1 26 375584 Float Tank Assembly 1 item part no description qty 27 780455 Washer 1 2 Flat 1 28 613025 Bolt 1 2 x 5 NC HH Tap 1 29 919794 Pulley 2BK 67H 1812SS 1812SS 208 1822SS 1822SS 208 1825SS 1836SS 1 875446 Pulley 2BK 80H 1852SS 1852SS 208 1...

Page 19: ...d 6 3 1812SS 1812SS 208 1852SS 1852SS 208 37 645893 Service Cord 8 4 1822SS 1822SS 208 1862SS 1862SS 208 37 825985 Service Cord 12 4 1825SS 1836SS 1855SS 1856SS 37 51 615841 Screw 5 16 x 3 4 Whiz Loc 2 52 703107 Nut 5 16 Flange Whiz Loc 2 53 375435 Holder Wand Weldment 1 54 2 01088 Gasket 1 32 x 3 4 x 25 5 Neoprene 1 55 2 01089 Gasket 1 32 x 3 4 x 20 5 Neoprene 1 Not Shown Exploded view parts List...

Page 20: ...e Grip 1 5 4 02043450C Hose 3 8 x 50 2 Wire 1 6 799007 Nozzle 7 5 Red 5 9 GPM 2500 PSI 1 799003 Nozzle 5 5 Red 4 8 GPM 3000 PSI 1 hose Trigger Gun Assembly parts list item Part No Description Qty 7 799019 Nozzle 7 5 Yellow 5 9 GPM 2500 PSI 1 799015 Nozzle 5 5 Yellow 4 8 GPM 3000 PSI 1 8 799031 Nozzle 7 5 White 5 9 GPM 2500 PSI 1 799027 Nozzle 5 5 White 4 8 GPM 3000 PSI 1 9 826176 Coupler 3 8 Femal...

Page 21: ...Plunger Guide O Ring 1 12 Plunger Guide 1 13 Plunger Rod 1 item Part No Description Qty 14 Plunger Seat 1 15 914141 Trigger Pin 1 16 860495 Left Gun Shell 1 17 735316 Phillips Screw 6 18 914142 Trigger Lock Pin 1 19 960271 Trigger 1 20 881941 Trigger Lock Lever 1 21 936460 Inlet Pipe Seat 2 22 914285 Inlet Pipe 1 23 851190 Inlet Fitting 1 24 860496 Right Gun Shell 1 Replacement Parts 877471 Trigge...

Page 22: ...R S MANUAL Hotsy 1800 97 6244 Rev 7 06 control panel Assembly exploded view 14 21 9 13 12 11 10 16 17 15 8 20 19 To Pump 5 4 6 7 3 28 1 24 23 22 18 29 30 31 33 32 Single Phase Models Only 38 36 35 34 32 39 37 2 5 40 41 42 43 23 44 25 26 45 ...

Page 23: ...1 PH Models 4 40 6 02295 Fuse KTK R 1 2 600V 1836SS 1856SS 2 6 02299 Fuse KTK R 1 2 Midget All Models Except 1836SS 1856SS 2 41 6 02403 Fuse FNM 6 25 1 42 2 01088 Gasket 1 32 x 3 4 x 25 5 Neoprene 1 43 2 01089 Gasket 1 32 x 3 4 x 20 5 Neoprene 1 44 2 300883 Nipple Hose 1 4 NPT x 1 4 Barb Tap 1 45 11 0489 Label Control Panel 1800 1 item Part No Description Qty 1 646360 Label Hotsy Plastic Small 1 2...

Page 24: ...3409 Rupture Disk 1 4 2 1019 Elbow 3 8 Female Brass 1 5 799407 Nipple Pipe 1 2 x 2 3 4 3500 WP 1 6 2 00494 Plug 1 2 Allen Countersunk 1 7 2 00681 Bushing 1 2 x 3 8 Steel 1 8 2 2007 Nipple 3 8 x 3 8 NPT ST Male1 9 2 10862 Hosebarb 3 8 Barb x 3 8 ML Pipe 1 10 10 090040 Label Hot Water Outlet 1 Not Shown coil outlet Assembly Exploded View parts list 5 1 7 8 4 3 4 6 10 9 ...

Page 25: ...2 Hose 3 4 Push On 14 5 5 220895 Baffle 1 6 936329 Seal Open 3 4 x 1 2 float tank Assembly Exploded View parts list Line To Pump 1 2 3 4 11 10 7 5 6 8 9 item Part No Description Qty 7 971421 Valve 3 4 Brass Float 1 8 2 1112 Rod Thread 1 4 x 10 1 9 807169 Ball 4 00 Dia PLST Float 1 10 935168 Strainer 1 2 Basket 1 11 799413 Push On 3 4 x 1 2 Male 1 12 698034 Push On 3 4 x 3 4 1 13 948442 Strapping S...

Page 26: ...WASHER OPERATOR S MANUAL Hotsy 1800 97 6244 Rev 7 06 burner Assembly Exploded View 20 11 6 12 10 13 14 22 6 19 2 5 To Pump 7 To Coil 4 3 23 8 9 25 26 18 14 28 27 29 30 24 1 32 16 33 17 15 9 31 35 36 34 21 38 41 40 40 41 37 39 ...

Page 27: ...06 Valve Ball 1 4 F x 1 4 F 1 18 898989 Bracket Pilot Light 1 19 7 70003 Valve Gas 1 7 700022 Valve Gas 1 LP LP Option 1 20 844762 Elbow 1 Street Black 90 1 burner Assembly Exploded View parts list item Part No Description Qty 21 615853 Bushing 1 x 3 4 Black Steel Hex 1 22 967669 Union 3 4 Black Pipe 1 23 2 00168 Nipple 3 4 x 7 1 2 Black Pipe 1 24 780452 Washer 5 16 Flat SAE 5 25 612975 Bolt 5 16 ...

Page 28: ...8 Street 1 12 875707 Switch Snap 140 F 1 item Part No Description Qty 13 722826 Elbow 3 8 Male 1 14 726318 Bolt 4 15 877457 Valve 3 4 Brass Swing Check 1 16 726258 Lock Washers 4 17 877455 Nipple 3 4 Pipe x 1 2 Pipe 1 18 823911 Clamp Screw 4 1 19 722739 Bushing 3 4 x 3 8 Pipe 1 20 954713 Tee 3 4 Female Pipe 1 21 801076 Nipple 3 4 Hex 1 22 722751 Bushing 1 2 x 3 8 1 23 830125 Pump H650HR 1 24 2 005...

Page 29: ...3 11 4540 00 Sst M6 Nut 1 24 60 2221 20 VB8 9 Seat and Shutter 1 25 10 3001 01 O Ring 1 x 4 mm 1 26 10 3066 01 O Ring 1 78 x 15 6 mm 1 ITEM Part description qty 27 60 2210 31 Spacer 1 28 60 2202 51 VB 9 Piston 1 29 10 3170 08 O Ring 2 62 x 7 6 mm 1 30 10 4021 00 Back Ring 11 4 x 15 9 mm 2 31 10 3175 00 O Ring 2 62 x 10 77mm 1 32 28 0013 31 Brass 1 4 Bsp Plug 1 33 14 3911 00 1 4 Copper Washer 1 34 ...

Page 30: ...Hotsy 1800 97 6244 Rev 7 06 Pump Exploded View 13 31 33 34 35 36 25 26 27 28 16 24 29 30 32 26 28 16 37 38 39 40 15 14 12 11 10 9 52 30 40 5 6 7 8 6 7 1 2 3 4 23 28 27 26 51 25 16 24 50 48 47 46 45 44 9 41 42 43 14 23 21 22 17 12 20 19 18 16 15 24 49 ...

Page 31: ...haft Seal 2 1 28 808401 Roller Bearing 2 29 N A Double Ended Crankshaft N A Ref No Part No Description Qty 30 877399 Crankshaft Key 8 x 7 x 25 mm 1 31 707413 Closed Bearing Housing 1 32 630930 Single Ended Crankshaft 1 33 926691 Connecting Rod Pin Snap Ring 6 34 914138 Connecting Rod Pin 3 35 928640 Connecting Rod Assembly 3 36 936933 Spring Washer 6 37 735311 Allen Screw 6 38 735313 Crankcase Cov...

Page 32: ...32 1800 SERIES PRESSURE WASHER OPERATOR S MANUAL Hotsy 1800 97 6244 Rev 7 06 wiring diagram 1 ph ...

Page 33: ...1800 SERIES PRESSURE WASHER OPERATOR S MANUAL 33 Hotsy 1800 97 6244 Rev 7 06 wiring diagram 3 ph ...

Page 34: ...he option of the Hotsy Corporation WARRANTY DISCLAIMER Hotsy has made a diligent effort to illustrate and describe the product in this literature accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the product is merchantable or fits a particular purpose or that the product will necessarily conform to the ill...

Reviews: