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P400T V2 Portable Beer Disperser 

240V / 50Hz 

 

 

 

www.lancerbeverage.com 

Page 2 of 17 

Hoshizaki Lancer reserve the right to change specifications without notice. 

Part No: 68000019 

Images are for illustration purposes only as product may vary. 

041 – 14 November 2014 

Table of contents 

1.

 

Introduction ........................................................................................................................... 3

 

2.

 

The Company ........................................................................................................................ 3

 

3.

 

Our Products ........................................................................................................................ 3

 

4.

 

Product Details ..................................................................................................................... 4

 

4.1

 

Product Features ..........................................................................................................  4

 

4.2

 

Specifications ................................................................................................................ 4

 

4.3

 

Models .......................................................................................................................... 4

 

4.4

 

Options .......................................................................................................................... 4

 

4.5

 

Ice Bank ........................................................................................................................ 4

 

5.

 

Chiller Safety Information ................................................................................................... 5

 

5.1

 

Safety Instructions ........................................................................................................ 5

 

5.2

 

Recognise Safety Alert Symbols .................................................................................. 5

 

5.3

 

Operating ...................................................................................................................... 5

 

5.4

 

Service & Maintenance ................................................................................................ 6

 

6.

 

Installation ............................................................................................................................. 6

 

6.1

 

Receiving ...................................................................................................................... 6

 

6.2

 

Unpacking ..................................................................................................................... 6

 

6.3

 

Selecting a Location ..................................................................................................... 7

 

6.4

 

Connecting Taps and fitting Drip Tray ......................................................................... 7

 

6.5

 

Connecting Beer Lines ................................................................................................. 7

 

6.6

 

Filling Unit with water .................................................................................................... 8

 

6.7

 

Electrical Connection ....................................................................................................  7

 

6.8

 

Commissioning .............................................................................................................  8

 

7.

 

Scheduled Maintenance ......................................................................................................  8

 

7.1.

 

Scheduled Maintenance ...............................................................................................  8

 

8.

 

Electrical Circuit Diagram ................................................................................................... 9

 

9.

 

Airflow Diagram .................................................................................................................. 10

 

10.

 

Trouble Shooting ................................................................................................................ 11

 

10.1.

 

Refrigeration ............................................................................................................... 11

 

11.

 

Hydra Icebank Control Go/No Go Test ............................................................................ 12

 

12.

 

Assembly Parts List ........................................................................................................... 13

 

13.

 

Certificate of Warranty ....................................................................................................... 16

 

14.

 

Manufacturer’s Checklist .................................................................................................. 17

 

 

 

 

Summary of Contents for Lancer P400T V2

Page 1: ...lancerbeverage com 240V 50Hz Installation Operation Service Manual P400T V2 Portable Beer Chiller ...

Page 2: ...ler Safety Information 5 5 1 Safety Instructions 5 5 2 Recognise Safety Alert Symbols 5 5 3 Operating 5 5 4 Service Maintenance 6 6 Installation 6 6 1 Receiving 6 6 2 Unpacking 6 6 3 Selecting a Location 7 6 4 Connecting Taps and fitting Drip Tray 7 6 5 Connecting Beer Lines 7 6 6 Filling Unit with water 8 6 7 Electrical Connection 7 6 8 Commissioning 8 7 Scheduled Maintenance 8 7 1 Scheduled Main...

Page 3: ...ries Lancer is in turn ultimately owned by Hoshizaki Electric Co Ltd of Nagoya Japan Hoshizaki is a global leader in food service equipment Hoshizaki Lancer s head office and manufacturing base is located in Adelaide SA with branch offices and warehousing facilities in Sydney NSW Melbourne VIC Brisbane QLD Perth WA and Auckland New Zealand 3 Our Products Lancer specialises in the design engineerin...

Page 4: ...re The chiller has adjustable flow controls to adjust for different flow rates and is designed for ice bank operation only 4 2 Specifications Voltage 240 Volts Frequency 50 Hz Max Current Draw 6 5 Amps Ambient Temperature 2 40 C Rated Beer Lines Pressure 0 4 MPa Dimensions Width 505 mm Depth 744 mm Height with 150mm legs 1162 mm Weight Shipping 114 kg Empty 101 kg Operating 173 kg Refrigerant 780 ...

Page 5: ... machine 5 2 Recognise Safety Alert Symbols The safety alert symbol precedes Warning and Caution notes throughout this manual To prevent personal injury or damage to the machine these alerts must be strictly adhered too Warning Alerts to a potentially hazardous situation that if not avoided CAN result in death serious injury Caution Alerts to a potentially hazardous situation that if not avoided M...

Page 6: ...do not attempt to lift a Chiller without help Use of a mechanical lift is recommended 6 1 Receiving Each unit is completely tested under operating conditions and thoroughly inspected before shipment At time of shipment the carrier accepts the unit and any claim for damage s must be made with the carrier Upon receiving units from the delivering carrier carefully inspect shipping crate for visible i...

Page 7: ...ing Drip Tray Open lid and remove drip tray and 2 beer taps Remove plugs from taps and place inside unit for storage Fit taps into the fat lock fittings in front of unit Fit drip tray into the slots in the front panel Taps and the drip tray can be stored inside the unit when transporting and storing 6 5 Connecting Beer Lines Before connecting sanitise all beer lines with beer line cleaner Connect ...

Page 8: ...ank may need adjusting Check all connections for leaks 7 Scheduled Maintenance Warning The Chillers must not be cleaned by a water jet Access to the service area restricted to persons having knowledge and practical experience of the appliance in particular as far as safety and hygiene are concerned The following Chiller routine maintenance should be performed at the intervals listed 7 1 Scheduled ...

Page 9: ...Hz www lancerbeverage com Page 9 of 17 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000019 Images are for illustration purposes only as product may vary 041 14 November 2014 8 Electrical Circuit Diagram ...

Page 10: ...0V 50Hz www lancerbeverage com Page 10 of 17 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000019 Images are for illustration purposes only as product may vary 041 14 November 2014 9 Airflow Diagram ...

Page 11: ...y evacuate system and if necessary fit burnout drier to industry standards Compressor short cycling on thermal overload frequent starting and stopping of the compressor while control contacts remain closed Dirty condenser Restricted air flow over unit Low supply voltage Defective thermal overload Check wiring connections Fan motor bearings tight or seized Clean condenser of all lint and dirt Check...

Page 12: ...Refrigeration Technicians 1 Remove the ice bank probe connections from terminals J5 J6 J7 2 Connect alligator jumper to terminals J5 J6 J7 Ice bank control relay should close and refrigeration system start Simulates water covering all probes 3 With refrigeration system operating ice bank control relay energised remove alligator jumper from terminal J6 Refrigeration system should continue to operat...

Page 13: ...TANK ASSY FOAMED P400T V2 1 3 62000400 EVAPORATOR ASSY P400T V2 1 4 63000400 CRADLE COIL ASSY P400T V2 1 4 1 35602629 FLOW CONTROL BEER 3 8 X 5 16 2 5 64000423 AGI ASSY P400T V2 1 6 61000722 PANEL MAIN RHS P400T V2 1 7 64000424 BEER INLET ASSY P400T V2 1 7 1 35770072 ADAPTOR 3 4 FATLOCK S S 2 8 79260986 HANDLE CHEST P W E CHH100 ZP 4 9 61000723 PANEL MAIN LHS AINT00325 V2 1 10 61000724 PANEL FRONT...

Page 14: ... 50Hz www lancerbeverage com Page 14 of 17 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000019 Images are for illustration purposes only as product may vary 041 14 November 2014 12 2 ASSEMBLY DIAGRAM ...

Page 15: ...SSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION QTY 1 83000421 ELECTRICAL BOX DRILLD P400T V2 1 2 83600811 MINI CONTACTOR CI4 9 DANFOSS 1 3 83601343 TERMINAL BLOCK 6 TAB 1 4 83000278 CONTROL LEVEL I B HYDRA R2 1 5 83000058 GROMMET WATER TIGHT 16MM 4 6 83000244 SPACER HYDRA 3 7 61000145 BRACKET ELEC BOX SIB ELITE 1 8 83000209 PROBE NTC STRAP ON 3 0M CAREL 1 9 61000674 PANEL INLET BRACKET P400T V2 1...

Page 16: ...he approval of the Divisional Sales Manager Lancer may choose to reimburse the customer for some or all labour costs associated with a warranty claim Any claim for labour costs must be authorized by Lancer prior to the work being undertaken Exclusions Lancer will not accept any liability or cost associated with any consequential losses such as loss of syrup or beer loss of profit or damage to prop...

Page 17: ...ated on liquid line between coil and receiver dryer Compressor wiring connections label affixed wiring checked and label signed Refrigeration system final check Ensure evaporator fully frosts Check all tube work for rubbing e g discharge line liquid line TX capillary Agitator blades tight and not touching coils cradle Check icebank probe position and tightness Coils in cradle correctly Clean exter...

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