Hoshizaki KM-590DJ Instruction Manual Download Page 23

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reduced. Check the fi lters at least twice a month. When 
clogged, use warm water and a neutral cleaner to wash 
the fi lters.

4. Condenser (air-cooled and remote air-cooled 

models) - Performed by Qualifi ed Service Technician

The condenser should be checked and cleaned once a 
year. Instructions for the service technician can be found 
in the Installation Manual supplied with this icemaker. 

C. Preparing the Icemaker for Long Storage

Performed by Qualifi ed Service Technician

CAUTION

1. When storing the icemaker for an extended 

time or in sub-freezing temperatures, follow the 
instructions below to prevent damage.

2. To prevent damage to the water pump seal, do not 

operate the icemaker with the control switch in the 
"WASH" position when the water tank is empty.

When the icemaker is not used for two or three days under 
normal conditions, it is suffi  cient to move the control switch 
to the "OFF" position. When storing the icemaker for an 
extended time or in sub-freezing temperatures, follow the 
instructions below.

1. Remove the water from the icemaker water supply 

line:

1) Turn off  the power supply, then remove the front panel.

2) Move the control switch on the control box to the "OFF" 

position.

3) Close the icemaker water supply line shut-off  valve, 

then open the icemaker water supply line drain valve.

4) Allow the line to drain by gravity.
5) Attach a compressed air or carbon dioxide supply to the 

icemaker water supply line drain valve.

6) Move the control switch to the "ICE" position.

7) Replace the front panel in its correct position, then turn 

on the power supply.

8) Blow the icemaker water supply line out using the 

compressed air or carbon dioxide supply.

9) Close the icemaker water supply line drain valve.

2. Drain the water tank:

1) Turn off  the power supply, then remove the front panel. 

Move the control switch to the "OFF" position.

2) Remove the insulation panel. Remove the drain plug 

located on the lower front part of the ice chute. See 
Fig. 20. Allow the water tank to drain.

3) Replace the drain plug and the insulation panel in their 

correct positions. Be careful not to cross thread the 
drain plug.

4) Remove all ice from the storage bin. Clean the storage 

bin using a neutral cleaner. Rinse thoroughly after 
cleaning.

5) Replace the front panel in its correct position.

3. On water-cooled model, remove the water from the 

water-cooled condenser:

1) Make sure the power supply is off , then remove the 

front panel and right side panel.

2) Close the condenser water supply line shut-off  valve. 

If connected to a closed loop system, also close the 
condenser return line shut-off  valve.

3) Open the condenser water supply line drain valve. 

If connected to a closed loop system, also open the 
condenser return line drain valve.

4) Attach a compressed air or carbon dioxide supply to 

the condenser water supply line drain valve.

5) Open the water regulating valve by using a screwdriver 

to pry up on the spring retainer underneath the spring. 

While holding the valve open, blow out the condenser 

using the compressed air or carbon dioxide supply 
until water stops coming out.

6) Close the drain valve(s). 

7) Replace the right side panel and front panel in their 

correct positions. 

IV. WARRANTY

Hoshizaki warrants to the original owner/user that all Hoshizaki 

branded products shall be free of defects in material and/or 

workmanship for the duration of the “warranty period”. The 
warranty shall be eff ective for three years from the date of 

installation.

Hoshizaki’s  liability  under  the  terms  of  the  warranty  are 
limited and shall exclude routine servicing, cleaning, essential 

maintenance  and/or  repairs  occasioned  by  misuse  and 

installations not in accordance with Hoshizaki guidelines.

Warranty  repairs  should  be  completed  by  an  approved 

Hoshizaki dealer or service agency using genuine Hoshizaki 
components.

To obtain full details of your warranty and approved service 
agency, please contact your dealer/supplier, or the nearest 

Hoshizaki Service   offi  ce:

V. DISPOSAL

Comply  with  local  regulations  regarding  disposal  of  this 
appliance  and  its  refrigerant  gas.  Before  you  scrap  the 
appliance, take off  the door to prevent children trapped.

Correct disposal of this product:
This  marking  indicates  that  this  product 
should  not  be  disposed  with  other  household 
wastes throughout the EU. To prevent possible 
harm  to  the  environment  or  human  health 
from  uncontrolled  waste  disposal,  recycle  it 
responsibly  to  promote  the  sustainable  reuse 
of material 
resources. To return your used device, use the 
return  and  collection  systems  or  contact  the  retailer  where 
the product was purchased. They can take this  product for 
environmental safe recycling.

                                                              

                                                                          

         

                                                                                                                                 

The insulation foaming agent used for the unit 
body contains fl ammable gas cyclopentane. 
With this in mind, dispose of the product properly.

WARNING

Summary of Contents for KM-590DJ

Page 1: ...KM 590DJ L1F137101 031619 No 15 Qingqiu Street Suzhou Industrial Park Suzhou 215126 China INSTRUCTION MANUAL STACKABLE CRESCENT CUBER ...

Page 2: ...nd Drain Connections 15 I Final Checklist 18 J Startup 19 III Cleaning and Maintenance Instructions 19 A Cleaning and Sanitizing Instructions 19 B Maintenance 20 C Preparing the Icemaker for Long Storage 21 IV Warranty 21 V Disposal 21 IMPORTANT This manual should be read carefully before the appliance is installed and operated Read the warnings and guidelines contained in this manual carefully as...

Page 3: ...lled in accordance with applicable national state and local codes and regulations Electrical connection must be hard wired and must meet national state and local electrical code requirements Failure to meet these code requirements could result in death electric shock serious injury fire or damage The icemaker requires an independent power supply of proper capacity See the nameplate for electrical s...

Page 4: ...uting conduit and disconnect if required must meet national state and local electrical code requirements Failure to meet these code requirements could result in death electric shock serious injury fire or damage NOTICE Follow the water supply drain connection and maintenance instructions carefully to reduce the risk of costly water damage In areas where water damage is a concern install in a contai...

Page 5: ...hout prior notice 1 KM 590DJ Model KM 590DJ Type Air cooled crescent cube ice Power Supply 1 phase 200 240V 50Hz Electric Consumption 2080W AT 32 C WT 21 C Ice Production per 24h 590kg AT 10 C WT 10 C Dimensions 1220mm W x 695mm D x 695mm H Refrigerant R404A 1 90kg GWP 3920 CO2 7 488t Insulation Foam Blowing Agent Cyclopentane Weight Net 136kg Gross 154kg Ambient Temp 7 38 C Water Supply Temp 7 32...

Page 6: ...CE KM 590DJ Allow 15 cm clearance at rear sides and top for proper air circulation and ease of maintenance and or service should they be required The ice storage bin opening must match the bottom opening as in the illustration Units mm Rear Side Bottom ...

Page 7: ...ENGLISH 5 Intentionally Left Blank ...

Page 8: ...ENGLISH 6 Intentionally Left Blank ...

Page 9: ...mediately report any damage to the carrier Upon opening the container any concealed damage should also be immediately reported to the carrier Remove the shipping carton tape and packing material If any are left in the icemaker it will not work properly WARNING Keep packing material plastic bags and expanded polystyrene away from children Remove the panels to prevent damage when installing the icem...

Page 10: ...hole in the bottom of the icemaker Route the cable through the bushing in the bin control cable bracket then secure the bracket Leave as little slack as possible inside the storage bin Route the cable through the wire saddles e Connect the bin control cable connector to wire harness connector A coming from the control box Note 1 Wire harness has one connector to plug into the bin control cable and...

Page 11: ...r unit s bin control assembly in its original position It will not be used 8 Route lower unit wire harness connector B through the hole in the bottom of the upper unit Route the wiring through the bushing in the bin control cable bracket then through the wire saddles 9 Connect lower unit wire harness connector B to upper unit wire harness connector A Note Wire harness is connected to the control b...

Page 12: ...lue wire must be connected to the neutral conductor of the power source See Fig 7 CAUTION Miswiring may result in severe damage to the icemaker Neutral N Line L Ground Earth LBu BR GR Y Junction Box 7 8 22 2 mm Diameter Opening The opening for the power supply connection is 7 8 22 2 mm DIA to fit a 1 2 trade size conduit If a power cord is used to provide electricity to the icemaker in place of a h...

Page 13: ...ar for proper air circulation and ease of maintenance and or service should they be required See Fig 9 3 Setup 1 Secure the legs to the remote condenser unit with the 8 bolts and nuts provided See Fig 10 2 The legs have 8 mounting holes Secure the legs to the permanent site with 8 bolts not included Fig 9 Min 61 cm Clearance Air Air Fig 10 Bolts with Split Lock Washer and Flat Washer Nuts 4 Line S...

Page 14: ...point the nut has covered most of the threads on the male fitting e Mark a reference line on the female coupling and the remote condenser unit or icemaker panel Using a backup wrench on the back of the female coupling tighten the six sided nut of the female coupling an additional 1 6 turn See Fig 13 8 If the line set exceeds 20 m see II G 5 Line Set Exceeding 20 m for proper charging of the unit 5 ...

Page 15: ... air cooled models the icemaker should have power for a minimum of 4 hours prior to startup to prevent compressor damage Fig 14 Wire Color Code BR brown GR Y green and yellow V violet W white Usually an electrical permit and services of a licensed electrician are required The opening for the power supply connection is 7 8 22 mm DIA to fit a 1 2 trade size conduit 1 Remove the louver panel 2 Remove ...

Page 16: ...e upper remote condenser unit on top of the lower See Fig 15 3 Secure the upper remote condenser unit to the lower remote condenser unit with the 4 screws provided 4 Install refrigerant lines and make electrical connection as described earlier in this section Fig 15 Upper Remote Condenser Unit Screws Lower Remote Condenser Unit Screws ...

Page 17: ...ir temperature is going to go below 0 C For details see III C Preparing the Icemaker for Long Storage A plumbing permit and services of a licensed plumber may be required in some areas External filters strainers or softeners may be required depending on water quality Contact your local Hoshizaki distributor for recommendations The icemaker and condensation drain line s storage bin drain line and wa...

Page 18: ... 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Bin Condenser Water Supply Line Shut Off Valve Condenser Water Supply Line Drain Valve Condenser Water Supply Inlet 1 2 FPT Condenser Drain Outlet 3 8 FPT Minimum 3 8 10 mm Nominal Copper Water Tubing Vent Tube Vent Tube Minimum 3 4 18 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Copper Water Tubing Bin Dr...

Page 19: ...ker Icemaker Water Supply Inlet 1 2 FPT 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Bin Condenser Water Supply Line Shut Off Valve Condenser Water Supply Line Drain Valve Condenser Water Supply Inlet 1 2 FPT Condensation Drain Outlet 3 8 9 5 mm OD Hard Tube Minimum 3 8 10 mm Nominal Copper Water Tubing Vent Tube Vent Tube Minimum 3 4 18 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Copp...

Page 20: ...roper ground earth also been installed to the remote condenser unit 8 Are the water supply line shut off valves and drain valves installed Has the water supply pressure been checked to ensure a minimum of 0 07MPa 0 7 bar and a maximum of 0 78MPa 7 8 bar Note The icemaker may stop running when the water supply is off or if the pressure is below 0 07MPa 0 7 bar When the proper water pressure is reache...

Page 21: ...ntation and labels provided with the icemaker Consult with your local distributor about cleaning and maintenance service To obtain the name and phone number of your local distributor contact your nearest Hoshizaki Service office WARNING 1 Except as specified below only qualified service technicians should attempt to service this icemaker 2 CHOKING HAZARD Ensure all components fasteners and thumbscrews...

Page 22: ... boot in their correct positions Reconnect the vent tube and the flush tube 8 Pour the cleaning solution into the water tank 9 Move the control switch on the control box to the WASH position 10 Replace the insulation panel and the front panel in their correct positions 11 Turn on the power supply to start the washing process 12 Turn off the power supply after 30 minutes 13 Remove the front panel and...

Page 23: ... cooled model remove the water from the water cooled condenser 1 Make sure the power supply is off then remove the front panel and right side panel 2 Close the condenser water supply line shut off valve If connected to a closed loop system also close the condenser return line shut off valve 3 Open the condenser water supply line drain valve If connected to a closed loop system also open the condenser...

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