Hoshizaki KM-590DJ Instruction Manual Download Page 21

ENGLISH

19

J. Startup

 

 WARNING

1. All parts are factory-adjusted. Improper adjustments 

may adversely aff ect safety, performance, 

component life, and warranty coverage.

2. If the icemaker is turned off , wait for at least 

3 minutes before restarting the icemaker to prevent 

damage to the compressor.

3. To prevent damage to the water pump, do not 

leave the control switch in the "WASH" position for 

extended periods of time when the water tank is 
empty.

4. On remote air-cooled model, the icemaker should 

have power for a minimum of 4 hours prior to 
startup to prevent compressor damage.

5. At startup, confi rm that all internal and external 

connections are free of leaks.

1) Open the water supply line shut-off  valve(s).

2) Remove the front panel.

3) Move the control switch on the control box to the "ICE" 

position.

4) Replace the front panel in its correct position.

5) Turn on the power supply, and allow the icemaker to 

operate for a total of 10 minutes.

6) Turn off  the power supply, then remove the front panel.

7) Remove the insulation panel. Remove the drain plug 

located on the lower front part of the ice chute. See 
Fig. 20. Allow the water tank to drain.

8) Replace the drain plug, insulation panel, and front 

panel in their correct positions. Be careful not to cross 
thread the drain plug.

9) Clean the storage bin liner using a neutral cleaner. 

Rinse thoroughly after cleaning.

10) Turn on the power supply to start the automatic 

icemaking process.

11) To confi rm bin control operation, press and hold the 

bin control's actuator paddle during the fi rst 5 minutes 
of the freeze cycle. The icemaker should shut down in 
approximately 15 seconds.

12) On water-cooled model, confi rm proper condenser 

drain outlet/return outlet temperature as outlined in 
"II.H.2. Water-Cooled Condenser."

Drain Plug

Ice Chute

Fig. 20

III. Cleaning and Maintenance Instructions

This icemaker must be cleaned and maintained in 
accordance with the documentation and labels provided 
with the icemaker. Consult with your local distributor about 
cleaning and maintenance service. To obtain the name and 
phone number of your local distributor, contact your nearest 
Hoshizaki Service offi  ce.

   WARNING

1. Except as specifi ed below, only qualifi ed service 

technicians should attempt to service this icemaker.

2. 

CHOKING HAZARD:

 Ensure all components, 

fasteners, and thumbscrews are securely in place 
after any cleaning or maintenance is done to the 
unit. Make sure that none have fallen into the 
storage bin.

3. This appliance must not be cleaned by use of a 

water jet.

4. To prevent possible damage, do not clean the plastic 

parts with water above 40°C or in a dishwasher.

5. The storage bin is for ice use only. Do not store 

anything else in the storage bin.

A. Cleaning and Sanitizing Instructions

Performed by Qualifi ed Service Technician

Hoshizaki recommends cleaning and sanitizing this unit at 
least once a year. More frequent cleaning and sanitizing, 
however, may be required in some existing water 
conditions.

   WARNING

1. To prevent injury to individuals and damage to the 

icemaker, do not use ammonia type cleaners.

2. Carefully follow any instructions provided with the 

bottles of cleaning and sanitizing solution. 

3. Always wear liquid-proof gloves and goggles to 

prevent the cleaning and sanitizing solutions from 
coming into contact with skin or eyes.

4. To prevent damage to the water pump seal, do not 

operate the icemaker with the control switch in the 
"WASH" position when the water tank is empty.

Float Switch Assembly

IMPORTANT

1.The cleaning valve is opened during cleaning and 

sanitizing to allow solution 

   fl ow to the inside of the evaporator. It should be 

closed for all icemaking 

   operation. The compressor will not operate unless 

this valve is completely closed.

2.To close the cleaning valve, the valve handle should 
   be at a right angle to the 

  valve body. To open the cleaning valve, the valve 

handle should be parallel to the valve body.

CLOSED

Icemaking Operation

OPEN

Cleaning and Sanitizing Operation

(allows solution fl ow to the inside of 

the evaporator)

Summary of Contents for KM-590DJ

Page 1: ...KM 590DJ L1F137101 031619 No 15 Qingqiu Street Suzhou Industrial Park Suzhou 215126 China INSTRUCTION MANUAL STACKABLE CRESCENT CUBER ...

Page 2: ...nd Drain Connections 15 I Final Checklist 18 J Startup 19 III Cleaning and Maintenance Instructions 19 A Cleaning and Sanitizing Instructions 19 B Maintenance 20 C Preparing the Icemaker for Long Storage 21 IV Warranty 21 V Disposal 21 IMPORTANT This manual should be read carefully before the appliance is installed and operated Read the warnings and guidelines contained in this manual carefully as...

Page 3: ...lled in accordance with applicable national state and local codes and regulations Electrical connection must be hard wired and must meet national state and local electrical code requirements Failure to meet these code requirements could result in death electric shock serious injury fire or damage The icemaker requires an independent power supply of proper capacity See the nameplate for electrical s...

Page 4: ...uting conduit and disconnect if required must meet national state and local electrical code requirements Failure to meet these code requirements could result in death electric shock serious injury fire or damage NOTICE Follow the water supply drain connection and maintenance instructions carefully to reduce the risk of costly water damage In areas where water damage is a concern install in a contai...

Page 5: ...hout prior notice 1 KM 590DJ Model KM 590DJ Type Air cooled crescent cube ice Power Supply 1 phase 200 240V 50Hz Electric Consumption 2080W AT 32 C WT 21 C Ice Production per 24h 590kg AT 10 C WT 10 C Dimensions 1220mm W x 695mm D x 695mm H Refrigerant R404A 1 90kg GWP 3920 CO2 7 488t Insulation Foam Blowing Agent Cyclopentane Weight Net 136kg Gross 154kg Ambient Temp 7 38 C Water Supply Temp 7 32...

Page 6: ...CE KM 590DJ Allow 15 cm clearance at rear sides and top for proper air circulation and ease of maintenance and or service should they be required The ice storage bin opening must match the bottom opening as in the illustration Units mm Rear Side Bottom ...

Page 7: ...ENGLISH 5 Intentionally Left Blank ...

Page 8: ...ENGLISH 6 Intentionally Left Blank ...

Page 9: ...mediately report any damage to the carrier Upon opening the container any concealed damage should also be immediately reported to the carrier Remove the shipping carton tape and packing material If any are left in the icemaker it will not work properly WARNING Keep packing material plastic bags and expanded polystyrene away from children Remove the panels to prevent damage when installing the icem...

Page 10: ...hole in the bottom of the icemaker Route the cable through the bushing in the bin control cable bracket then secure the bracket Leave as little slack as possible inside the storage bin Route the cable through the wire saddles e Connect the bin control cable connector to wire harness connector A coming from the control box Note 1 Wire harness has one connector to plug into the bin control cable and...

Page 11: ...r unit s bin control assembly in its original position It will not be used 8 Route lower unit wire harness connector B through the hole in the bottom of the upper unit Route the wiring through the bushing in the bin control cable bracket then through the wire saddles 9 Connect lower unit wire harness connector B to upper unit wire harness connector A Note Wire harness is connected to the control b...

Page 12: ...lue wire must be connected to the neutral conductor of the power source See Fig 7 CAUTION Miswiring may result in severe damage to the icemaker Neutral N Line L Ground Earth LBu BR GR Y Junction Box 7 8 22 2 mm Diameter Opening The opening for the power supply connection is 7 8 22 2 mm DIA to fit a 1 2 trade size conduit If a power cord is used to provide electricity to the icemaker in place of a h...

Page 13: ...ar for proper air circulation and ease of maintenance and or service should they be required See Fig 9 3 Setup 1 Secure the legs to the remote condenser unit with the 8 bolts and nuts provided See Fig 10 2 The legs have 8 mounting holes Secure the legs to the permanent site with 8 bolts not included Fig 9 Min 61 cm Clearance Air Air Fig 10 Bolts with Split Lock Washer and Flat Washer Nuts 4 Line S...

Page 14: ...point the nut has covered most of the threads on the male fitting e Mark a reference line on the female coupling and the remote condenser unit or icemaker panel Using a backup wrench on the back of the female coupling tighten the six sided nut of the female coupling an additional 1 6 turn See Fig 13 8 If the line set exceeds 20 m see II G 5 Line Set Exceeding 20 m for proper charging of the unit 5 ...

Page 15: ... air cooled models the icemaker should have power for a minimum of 4 hours prior to startup to prevent compressor damage Fig 14 Wire Color Code BR brown GR Y green and yellow V violet W white Usually an electrical permit and services of a licensed electrician are required The opening for the power supply connection is 7 8 22 mm DIA to fit a 1 2 trade size conduit 1 Remove the louver panel 2 Remove ...

Page 16: ...e upper remote condenser unit on top of the lower See Fig 15 3 Secure the upper remote condenser unit to the lower remote condenser unit with the 4 screws provided 4 Install refrigerant lines and make electrical connection as described earlier in this section Fig 15 Upper Remote Condenser Unit Screws Lower Remote Condenser Unit Screws ...

Page 17: ...ir temperature is going to go below 0 C For details see III C Preparing the Icemaker for Long Storage A plumbing permit and services of a licensed plumber may be required in some areas External filters strainers or softeners may be required depending on water quality Contact your local Hoshizaki distributor for recommendations The icemaker and condensation drain line s storage bin drain line and wa...

Page 18: ... 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Bin Condenser Water Supply Line Shut Off Valve Condenser Water Supply Line Drain Valve Condenser Water Supply Inlet 1 2 FPT Condenser Drain Outlet 3 8 FPT Minimum 3 8 10 mm Nominal Copper Water Tubing Vent Tube Vent Tube Minimum 3 4 18 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Copper Water Tubing Bin Dr...

Page 19: ...ker Icemaker Water Supply Inlet 1 2 FPT 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Bin Condenser Water Supply Line Shut Off Valve Condenser Water Supply Line Drain Valve Condenser Water Supply Inlet 1 2 FPT Condensation Drain Outlet 3 8 9 5 mm OD Hard Tube Minimum 3 8 10 mm Nominal Copper Water Tubing Vent Tube Vent Tube Minimum 3 4 18 mm Nominal Hard Pipe Minimum 3 8 10 mm Nominal Copp...

Page 20: ...roper ground earth also been installed to the remote condenser unit 8 Are the water supply line shut off valves and drain valves installed Has the water supply pressure been checked to ensure a minimum of 0 07MPa 0 7 bar and a maximum of 0 78MPa 7 8 bar Note The icemaker may stop running when the water supply is off or if the pressure is below 0 07MPa 0 7 bar When the proper water pressure is reache...

Page 21: ...ntation and labels provided with the icemaker Consult with your local distributor about cleaning and maintenance service To obtain the name and phone number of your local distributor contact your nearest Hoshizaki Service office WARNING 1 Except as specified below only qualified service technicians should attempt to service this icemaker 2 CHOKING HAZARD Ensure all components fasteners and thumbscrews...

Page 22: ... boot in their correct positions Reconnect the vent tube and the flush tube 8 Pour the cleaning solution into the water tank 9 Move the control switch on the control box to the WASH position 10 Replace the insulation panel and the front panel in their correct positions 11 Turn on the power supply to start the washing process 12 Turn off the power supply after 30 minutes 13 Remove the front panel and...

Page 23: ... cooled model remove the water from the water cooled condenser 1 Make sure the power supply is off then remove the front panel and right side panel 2 Close the condenser water supply line shut off valve If connected to a closed loop system also close the condenser return line shut off valve 3 Open the condenser water supply line drain valve If connected to a closed loop system also open the condenser...

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