Horizon Fitness H-12 User Manual Download Page 6

 

 

1.5 Flammability and volatility 

Hydrogen is flammable over concentrations of 4 – 75% by volume in air, and is explosive 
over concentrations of 15 – 59%.  As a result, even small leaks of hydrogen have the 
potential to burn or explode.  Leaked hydrogen can concentrate in an enclosed 
environment, thereby increasing the risk of combustion and explosion.  
Hydrogen flames are pale blue and are almost invisible in daylight due to the absence of 
soot.  Due to its high buoyancy and diffusivity, burning hydrogen rises unlike gasoline, 
which spreads laterally.   
A flammable or explosive hydrogen mixture is easily ignited by a spark or even a hot 
surface.  The auto-ignition temperature of hydrogen is 500 °C (932 °F).  The energy of a 
hydrogen gas explosion is 2.4 times that of gasoline or methane for an equal volume.  
Hydrogen gas explosions are therefore more destructive and carry further.    
 

WARNING!  

A mixture of hydrogen and air is potentially flammable and explosive and can be ignited 
by a spark or a hot surface.  
As in the presence of any fuel, all sources of ignition, including smoking, are not 
permitted in the vicinity of the stack.  
 

WARNING!  

Keep all sources of ignition away.  Smoking is not permitted in the vicinity of the stack.     
 

1.6 Oxygen Depletion 

Oxygen is a colourless, odourless, non-toxic and tasteless gas. Oxygen is essential for 
life in appropriate concentrations.   
Ambient air contains up to 21% oxygen.  Oxygen levels below 19.5% are biologically 
inactive and may act as simple asphyxiants.  Effects of oxygen deficiency may include: 
rapid breathing, diminished mental alertness, impaired muscular coordination, faulty 
judgement, depression of all sensations, emotional instability, and fatigue.  As 
asphyxiation progresses, nausea, vomiting, prostration, and loss of consciousness may 
result, eventually leading to convulsions, coma, and death.  At concentrations below 
12%, immediate unconsciousness may occur with no prior warning symptoms.  
 

WARNING!   

Lack of oxygen can lead to unconsciousness and asphyxiation.  
 
As a preventative measure, the stack must be operated in a well-ventilated area in order 
to compensate for the oxygen used within the fuel cells.  
 

WARNING!   

Always operate the stack in a well-ventilated area.   

 

Summary of Contents for H-12

Page 1: ...1 Think Big Start Small H 12 Fuel Cell Stack User Manual Updated 08 Dec 2011 H 12_UM_ V2 4_EN...

Page 2: ...tance to disassemble or inappropriately tamper with the fuel cell Operate the fuel cell with valves and blowers that are not provided by Horizon for the specified fuel cell and controller Disassemble...

Page 3: ...Stack and System Component Information 10 4 Technical Specification 11 5 System Performance Curves 12 6 System Set Up 13 6 1 Operating instructions 13 6 2 Simplified Drawings of HFCT Measurement Stand...

Page 4: ...s when the fuel cell stack is energised Do not dismantle the system Contact Horizon if you have any concerns about operation 1 2 Using Hydrogen WARNING FIRE OR EXPLOSION Keep all sources of ignition a...

Page 5: ...any materials considered airtight Fuel lines non welded connections and non metal seals such as gaskets O rings pipe thread compounds and packings present potential leakage or permeation sites Further...

Page 6: ...ce As in the presence of any fuel all sources of ignition including smoking are not permitted in the vicinity of the stack WARNING Keep all sources of ignition away Smoking is not permitted in the vic...

Page 7: ...o not touch individual fuel cells cell voltage monitoring equipment or electrical components WARNING Do not touch fuel cells cell voltage monitoring equipment or electrical components Electronic compo...

Page 8: ...reach 55 C and the cooling air stream can reach 17 C above ambient conditions These temperatures are sufficient to cause burns or severe discomfort Accordingly avoid contact with the fuel cell stack o...

Page 9: ...n the fuel cell the reactants are air and hydrogen by which the electricity will be generated Humidification humidity that the fuel cells need for running Blower supply air to the fuel cells and meanw...

Page 10: ...fuel cells arranged along an axis generally parallel to cell thickness with electrically conductive separator plates between each pair of cells 3 Tube It is used for connecting the pressure regulator...

Page 11: ...emperature 55 C H2 Pressure 0 45 0 55bar Hydrogen purity 99 995 dry H2 Humidification self humidified Cooling Air integrated cooling fan Weight with fan casing 275 grams 30 grams Dimension 7 5cmX4 7cm...

Page 12: ...12 5 Standard System Performance Curves...

Page 13: ...quired to be more than 2mm The input pressure to the stack is required to be 0 45 0 55Bar 2 Disconnect the hydrogen tube from the hydrogen input immediately after the fuel cell stack is shut down Sinc...

Page 14: ...Disconnect the hydrogen tube from the hydrogen input immediately after the fuel cell stack is shut down Since hydrogen gas can leak into the fuel cell and destroy the stack Step 4 Disconnect the red p...

Page 15: ...15 6 2 Simplified Drawings of HFCT Measurement Stand Power V x A...

Page 16: ...then connect it to the hose attached to the stack 3 Inject distilled or purified water into the stack until you see water coming out of another port see picture A below for reference Keep the water in...

Page 17: ...t Horizon Fuel Cell Technologies for support The open voltage no load stack voltage is less than 9 1V 1 Inject water into the stack see Storage and re use for details And then re test open voltage Not...

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