Horizon Fitness H-12 User Manual Download Page 4

 

 

1. Safety 

Please read all instructions carefully prior to product use and keep this manual for future 
reference. 
The safety guidelines included here may not cover every situation. Use common sense.  
 

1.1 General information 

 
For this unit to generate electrical power, a supply of hydrogen fuel is necessary. It is 
important for any operator to be aware of, understand, and follow all local safety 
requirements related to the handling of hydrogen and compressed gases. Ensure that 
your facility conforms to all local regulatory requirements, including building codes and 
recommendations.  
 
The fuel cell system has built-in safeguards and is designed to shut down automatically 
if any out-of-range operating condition occurs. Possible situations include low cell 
voltage, high current, high temperature, low fuel pressure.  
• Do not operate the stack on a grade of more than 65

• Do not connect or disconnect power cables when the fuel cell stack is energised.  
• Do not dismantle the system. Contact Horizon if you have any concerns about 
operation.  
 

1.2 Using Hydrogen 

 

WARNING! FIRE OR EXPLOSION  

Keep all sources of ignition away from hydrogen.  
 
This unit uses hydrogen fuel. Hydrogen is a colourless, odourless and flammable 
substance.  It is highly combustible in the presence of oxygen and burns with a 
colourless flame.   
Leaking gas may be hot and pose a burn danger.  Stop the flow of gas – if you are not in 
danger – and use water to cool the area. If fire occurs, do not attempt to extinguish 
flames, allow the fire to burn out.  
 
Prevent overexposure to hydrogen. Hydrogen is non-toxic but can act as a simple 
asphyxiant by displacing the oxygen in the air. There are no warnings before 
unconsciousness results. When operating the stack in an enclosure:  
• Ensure ventilation slots are clear and unobstructed at all times during operation.  
• Operate within the temperatures limits stated in the manual.  
• Never operate if an alarm condition exists. 

Note: We highly recommend customer use a hydrogen sensor(not provided) to 
detect the hydrogen leakage.  

Summary of Contents for H-12

Page 1: ...1 Think Big Start Small H 12 Fuel Cell Stack User Manual Updated 08 Dec 2011 H 12_UM_ V2 4_EN...

Page 2: ...tance to disassemble or inappropriately tamper with the fuel cell Operate the fuel cell with valves and blowers that are not provided by Horizon for the specified fuel cell and controller Disassemble...

Page 3: ...Stack and System Component Information 10 4 Technical Specification 11 5 System Performance Curves 12 6 System Set Up 13 6 1 Operating instructions 13 6 2 Simplified Drawings of HFCT Measurement Stand...

Page 4: ...s when the fuel cell stack is energised Do not dismantle the system Contact Horizon if you have any concerns about operation 1 2 Using Hydrogen WARNING FIRE OR EXPLOSION Keep all sources of ignition a...

Page 5: ...any materials considered airtight Fuel lines non welded connections and non metal seals such as gaskets O rings pipe thread compounds and packings present potential leakage or permeation sites Further...

Page 6: ...ce As in the presence of any fuel all sources of ignition including smoking are not permitted in the vicinity of the stack WARNING Keep all sources of ignition away Smoking is not permitted in the vic...

Page 7: ...o not touch individual fuel cells cell voltage monitoring equipment or electrical components WARNING Do not touch fuel cells cell voltage monitoring equipment or electrical components Electronic compo...

Page 8: ...reach 55 C and the cooling air stream can reach 17 C above ambient conditions These temperatures are sufficient to cause burns or severe discomfort Accordingly avoid contact with the fuel cell stack o...

Page 9: ...n the fuel cell the reactants are air and hydrogen by which the electricity will be generated Humidification humidity that the fuel cells need for running Blower supply air to the fuel cells and meanw...

Page 10: ...fuel cells arranged along an axis generally parallel to cell thickness with electrically conductive separator plates between each pair of cells 3 Tube It is used for connecting the pressure regulator...

Page 11: ...emperature 55 C H2 Pressure 0 45 0 55bar Hydrogen purity 99 995 dry H2 Humidification self humidified Cooling Air integrated cooling fan Weight with fan casing 275 grams 30 grams Dimension 7 5cmX4 7cm...

Page 12: ...12 5 Standard System Performance Curves...

Page 13: ...quired to be more than 2mm The input pressure to the stack is required to be 0 45 0 55Bar 2 Disconnect the hydrogen tube from the hydrogen input immediately after the fuel cell stack is shut down Sinc...

Page 14: ...Disconnect the hydrogen tube from the hydrogen input immediately after the fuel cell stack is shut down Since hydrogen gas can leak into the fuel cell and destroy the stack Step 4 Disconnect the red p...

Page 15: ...15 6 2 Simplified Drawings of HFCT Measurement Stand Power V x A...

Page 16: ...then connect it to the hose attached to the stack 3 Inject distilled or purified water into the stack until you see water coming out of another port see picture A below for reference Keep the water in...

Page 17: ...t Horizon Fuel Cell Technologies for support The open voltage no load stack voltage is less than 9 1V 1 Inject water into the stack see Storage and re use for details And then re test open voltage Not...

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