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Language : 

en  

Revision : 

005  

Page :  

12

 

Low-pressure water 

refilling system 

FNC

 

 

© 2012, Hoppecke Batterie Systeme GmbH, all rights reserved.  

 

Figure 9: Removing the plug

 

 

2.  Pull  the  plug  out,  vertically 

up  from  the  cell.  It  should 
not be tilted while doing so. 

 

 

 

Figure 10: Proper fit of the plug 

 

 

 

Figure 11: Proper fit of the hose pipes 

 

 

3.  Inserting 

the 

new 

waterfilling 

plug: 

The 

waterfilling  plug  must  be 
inserted  straight  into  the 
cell.  It  must  be  possible  to 
slide it in by pressing lightly 
on  it  with  the  ball  of  the 
hand.  The  plug  should  not 
be  hammered  in  with  tools 
(hammer 

or 

something 

similar) 

under 

any 

circumstances. 

 

4.  It must be ensured that the 

waterfilling 

plug 

fits 

completely in the cell.                                   

 

5.  The 

hose 

pipes 

are 

inserted. Whilst doing so, it 
must  be  ensured  that  they 
fit 

completely 

into 

the 

connecting  piece  for  the 
hosepipe. 

 

 

Summary of Contents for FNC

Page 1: ...fidential proprietary information The reproduction distribution utilisation or the communication of this document or any part thereof without express authorization is strictly prohibited 2012 Hoppecke...

Page 2: ...cription 5 3 1 Waterfilling plugs 5 3 2 Flame arrestor 5 3 3 Waterfilling system 6 3 4 Waterfilling cart 7 Filling up the battery with distilled water 8 4 1 Prior to Filling 8 4 2 Filling Operation 9...

Page 3: ...ctions given in these operating instructions Observe and follow the assembly and installation instructions and make them visibly available at the installation site Only trained personnel may perform w...

Page 4: ...uffer electric shocks Electrical fires must be extinguished using fire extinguishing powder or carbon dioxide CO2 First Aid Measures Eye contact with the electrolyte Rinse immediately with plenty of w...

Page 5: ...the vertical tube As soon as this tube gets submerged when the electrolyte reaches the maximum level air can no longer escape and water intake is prevented The waterfilling plug is sealed off from th...

Page 6: ...quick couplers The topping up procedure may be started using the appropriate button and then runs completely automatically Water is pumped with a steady flow rate into the system starting from the fir...

Page 7: ...ortability Caution The waterfilling cart must be stored and operated at temperatures 0 C in order to prevent the distilled water from freezing in the tank and inside the carriage It may get damaged ot...

Page 8: ...ectrolyte levels Refer to the battery system s project specific documentation for instructions Ensure that the battery of the waterfilling cart is charged LED 5 lights up in green colour The storage t...

Page 9: ...ed the waterfilling cart extracts excess water from the connected hose pipes The filling operation takes a few minutes depending on the number of cells and the water level in the cells Note Avoid over...

Page 10: ...nished in litres 1 Disconnect the hose pipes from the waterfilling cart at the appropriate quick couplers 2 Reinstall the flame arrestor with the help of the quick couplers 3 Drain the water extracted...

Page 11: ...e that the hosepipe connecting pieces are not contaminated or do not get damaged Nonetheless if contamination is found clean the relevant components with clean water The hosepipe of the waterfilling c...

Page 12: ...hose pipes 3 Inserting the new waterfilling plug The waterfilling plug must be inserted straight into the cell It must be possible to slide it in by pressing lightly on it with the ball of the hand Th...

Page 13: ...mponents The water refilling system consists of the following components Illustration of the components Name Description of the components Waterfilling cart complete 230VAC 414 700 0230 Optional 110VA...

Page 14: ...nnected to the mains supply The waterfilling cart should be stored and operated only at temperatures 0 C Installation Avoid the hose pipes from getting entangled since the flow rate would otherwise ge...

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