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Honsel Rivdom eVNG2, Operation Manual

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Honsel Rivdom eVNG2 Operation Manual Download Page 11

 

   

Operation Manual 

 

 

 

 

 

Edition: May 2021  

9 

Version 1 

English 

WARNING 

 

Danger due to operation by unqualified personnel 

Risk of serious injury and material damage 

►

  Keep unqualified personnel away from the operation area. 

►

  All operation must be performed only by qualified personnel. 

 

WARING 

 

 

Lack of protective equipment 

Risk of death or serious injury 

►

  Use only undamaged protective equipment. 

►

  Wear ear protectors during all operating work steps. 

►

  Wear protective safety shoes during all work steps for 

commissioning, operation, cleaning, maintenance or during 

replacement of components. 

 

CAUTION 

 

Hazard due to wrong disposal of harmful substances 

Risk of environmental damage caused by wrong disposal 

►

  Adhere all national and regional disposal rules and regulations.  

►

  Adhere all disposal instructions placed on the components or 

described in related documentation. 

 

 

 

Summary of Contents for Rivdom eVNG2

Page 1: ...HONSEL Distribution GmbH Co Friedrich Wöhler Straße 44 24536 Neumünster Germany www honsel de Tel 49 4321 96 71 71 Fax 49 4321 96 71 96 Edition May 2021 Version 1 English Operation Manual ...

Page 2: ... gestattet Zuwiderhandlungen verpflichten zu Schadenersatz Änderungen dieses Dokuments und dessen Inhalt bleiben vorbehalten This document and its content are copyright protected Distribution reproduction and storage as well as translation and exploitation of this document and its content in whole or in parts and regardless of what form are prohibited without prior express written permission Offen...

Page 3: ...ty instructions 8 0 6 Type plate serial number 10 0 6 1 Tool 10 0 6 2 Battery 10 0 6 3 Charger 10 1 Technical description 11 1 1 Intended use 11 1 2 Application limits 11 1 3 Functional Description 11 1 4 Scope of delivery 12 1 5 Construction and dimensions 13 1 6 Operating Elements and indicators 14 1 7 Interface 15 1 8 LEDs 15 1 9 Accessories 15 1 10 Technical Data 15 1 10 1 Technical Data Setti...

Page 4: ...Blind rivet nut stud screw on by mandrel sleeve 21 3 6 Setting the blind rivet nut stud 21 4 Software Functions 22 5 Emergency mode 23 5 1 Emergency mode blind rivet nuts studs 23 5 2 Manual unwinding 24 6 Warnings 25 7 Factory settings 26 8 Software Update 27 9 Maintenance 28 10 Transport storage 29 11 Decommissioning disposal 29 11 1 Decommissioning 29 11 2 Disposal 29 12 Failure Diagnostic 30 ...

Page 5: ...ven death WARNING Failure to observe this safety warning may result in serious injury or even death CAUTION Failure to observe this safety warning may result in minor or moderate injury DANGER Danger to life due to electric current Failure to observe this safety warning will result in serious injury or even death ATTENTION Failure to observe this information may result in material damage or enviro...

Page 6: ...llustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 0 4 1 Work area safety a Keep work area clean and well...

Page 7: ...ool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal ...

Page 8: ... parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with ...

Page 9: ...r battery pack a Never attempt to open the battery for any reason If the plastic casing of the battery is broken or cracked submit the battery for recycling b Maximum durability and performance can be achieved if the battery is stored and charged at ambient temperature 15 ºC 25 ºC It is not recommended to charge the battery at ambient temperatures below 5 ºC or above 40 ºC c The charger and batter...

Page 10: ...re is a risk of fire due to the charger heating up during charging f Children must be supervised You must ensure that children do not play with the charger g Children and persons who are not able to use the charger safely due to their limited physical sensory or mental capabilities or lack of experience and or knowledge must not use it unsupervised or without instruction by a responsible person If...

Page 11: ...h or serious injury Use only undamaged protective equipment Wear ear protectors during all operating work steps Wear protective safety shoes during all work steps for commissioning operation cleaning maintenance or during replacement of components CAUTION Hazard due to wrong disposal of harmful substances Risk of environmental damage caused by wrong disposal Adhere all national and regional dispos...

Page 12: ...ial number represent the production year The 3 and 4 digit of the serial number represent the calendar week of production Type Plate The type plate is located on the label of the tool Figure 1 Position of type plate 0 6 2 Battery Type plate and serial number can be found on the bottom of the battery 0 6 3 Charger Type plate and serial number can be found on the bottom of the charger Type Plate ...

Page 13: ... can be very different depending on the manufacturer Attention The settings recommended in these operating instructions refer to HONSEL blind rivet nuts and blind rivet bolts The main features of the riveting tool are Two motor technology which among other things enables the return stroke and the unwinding to be operated in parallel The riveting tool can be controlled by pulling force or pulling d...

Page 14: ...vice intervals Total counter of set connectors Resettable counter 6 languages can be set in the menu The standby time and the time of the riveting point lighting can be set separately Warnings and status display are output optically and acoustically Key and warning tones can be switched off separately The riveting tool can be operated with 20 V 2 0 Ah and 4 0 Ah HONSEL Plus batteries 1 4 Scope of ...

Page 15: ... 13 Version 1 English 1 5 Construction and dimensions Figure 2 Construction and dimensions No Depiction 1 Mouthpieces 2 Front Sleeve 3 Union nut 4 SD card slot 5 Holes for hanger bracket 6 Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Page 16: ...LED 9 Type plate 10 Trigger 11 Handle 12 LED to illuminate the riveting point 13 Battery release 14 Battery pack 15 Thread on both sides for belt clips rivet application plate 16 Battery charge level indicator 1 6 Operating Elements and indicators Figure 3 Display and Operating Elements ...

Page 17: ... work instructions OK Key Select resp confirm choice Arrow Key O Move cursor or value up Arrow Key U Move cursor or value down Arrow Key R Move cursor right Arrow Key L Move cursor left 1 7 Interface The setting tool has one SD Card 4 slot to update the firmware 1 8 LEDs The setting tool has one white foot LED to illuminate the rivet area and one RGB LED to signal the operating state 1 9 Accessori...

Page 18: ...4 Ah Number of battery cells 5 10 Battery capacity 40 80 Wh Loading time 30 60 min Weight 365 640 g Working temperature 5 to 45 C 1 10 3 Technical Data Charger Technical Data Charger Input voltage 100 to 240 VAC 50 to 60 HZ Output voltage 7 to 21 VDC Output current 4 A Charging time to 90 22 min for 2 Ah battery 44 min for 4 Ah battery Charging time to 100 30 min for 2 Ah battery 60 min for 4 Ah b...

Page 19: ...ttery pack 14 The charger is equipped with a temperature monitoring device that permits charging only in the temperature range between 0 C and 40 C 2 2 Assemble the threaded mandrel threaded sleeve The riveting tool is delivered without the threaded mandrel 4 installed This must first be installed and the riveting tool must be set to the required tensile force or the path stroke Figure 4 Mounting ...

Page 20: ...nds You can then enter a four digit PIN code using the arrow buttons 7 The preset PIN is 1234 Press OK and you will get to the main menu 2 In the next step you should change the PIN Use the arrow buttons 7 to select the Expert menu and then the PIN settings sub item Use the arrow buttons 7 to enter the old PIN and the new PIN and click OK to return 3 You can change the language via the General men...

Page 21: ... prompts you to place a blind rivet nut blind rivet studs and to confirm the result or to re enter and test the value of stroke and force This loop can be repeated as often as you like until you are satisfied with the placement result 10 You will then be asked to set the unscrewing mode This can be defined using the arrow keys 7 and OK between the mandrel 4 and the trigger 10 11 Then you can save ...

Page 22: ...d rivet studs Care should be taken here to optimally set the mandrel length so as not to lose any time when rewinding The spin out time can be adjusted to give you the shortest possible work time see Chapter 4 3 3 Change the threaded mandrel 4 rsp the threaded sleeve 4 The mouthpiece 2 for the mandrel 4 and the threaded sleeve 4 are the same It is a tool free change system ATTENTION Never use tool...

Page 23: ...et nut stud on the mandrel sleeve press the trigger The blind rivet nut stud will be screwed onto the mandrel and will stop once it reached the nose piece automatically 3 5 Blind rivet nut stud screw on by mandrel sleeve Hold the blind rivet nut stud on the mandrel sleeve and press the mandrel sleeve inside with the blind rivet nut stud The blind rivet nut stud will be screwed onto the mandrel and...

Page 24: ...e d General e Exit C Second level submenus The following functions can be selected in the submenus using the arrow keys 7 and OK a Setup 1 New Setup 2 Adjust and Store 3 Back Back to the main menu 4 b Expert 1 Spindle Settings Setting the direction of rotation and setting the unscrewing time in milliseconds 2 Work mode Mandrel Trigger 3 Tool lock riveter locked 4 Set PIN Assignment of a new PIN 5 ...

Page 25: ... 4 Unscrew the mouthpiece 2 counter clockwise and slide it away from the riveting tool 5 Tighten the union nut 3 with the front sleeve 2 6 Hold the device with one hand Through the gap between the mouthpiece 2 2 and the front sleeve 1 you can now loosen the tension sleeve 5 counter clockwise with the other hand and remove the device from the threaded mandrel 4 7 Pull the battery 14 off the rivetin...

Page 26: ...screwing time in the menu is too short or if a blind rivet nut blind rivet screw with a longer thread has been used without extending the unscrewing time you can turn the threaded mandrel 4 Start the threaded sleeve 4 manually by pressing first the arrow key up O and then the trigger 10 ...

Page 27: ...usy Yellow On Software menu is open Battery empty Red On Change battery Overload Red On Wait at least 10 seconds Battery temperature low Red On Warm the battery Battery temperature high Red On Change the battery Tool temperature low Red On Warm the tool Tool temperature high Red On Wait until the riveting tool has cooled down Service Red On If the riveting tool has set 300 000 blind rivet nuts bli...

Page 28: ...nd On 8 Key Sound Off 9 Counter Off 10 Tool Lock Locked 11 Spindle Out Rev 200 ms 12 Thread direction Right 13 File 00 None 14 Spin On Mode T 15 Service 300 000 Shows only some strokes from quality testing 16 Total counter 0 Shows only some strokes from quality testing Note When you do a factory reset all files will be deleted Service counter and total counter will not be reset ...

Page 29: ...use the SD Card supplied with the tool Open the cover 4 to access the SD Card slot Place the SD Card into the slot Remove the battery 14 and press the trigger 10 for two seconds Insert the battery 14 Don t wake the tool up Press and hold first the left L and right R arrow keys together and then press the trigger 10 Release arrow keys L and R and trigger 10 In the screen you can monitor the softwar...

Page 30: ...aded mandrel 4 Every day Clean with a brass wire brush User Check and cleaning the threaded sleeve 4 Every day Clean out with compressed air User Oil to threaded mandrel threaded sleeve 4 Every day Appply a drop of machine oil User Change the threaded mandrel threaded sleeve 4 Between 2 500 and 7 500 depending on the size of the fastener See Chapter 3 User Changing the nose piece 2 Between 10 000 ...

Page 31: ... the machine outdoors 11 Decommissioning disposal 11 1 Decommissioning 1 Store the machine in the original packaging 2 Before using the machine again perform all maintenance operations described in the maintenance schedule 11 2 Disposal Used batteries can be returned to HONSEL or delivered to GRS collection points CAUTION Hazard due to wrong disposal of harmful substances Risk of environmental dam...

Page 32: ...er Send the device to the HONSEL repair service Remove the battery and reinsert it after 2 seconds Software malfunction Make software update Remove the battery and reinsert it after 2 seconds Software malfunction Make software update The service is due note the ad Send the device to the HONSEL repair service for maintenance A warning has been received Read the warning message on the OLED and act a...

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