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WT8840 TRADE WATER HEATER CONTROLS

3

34-00013EF—01

WARNING

Fire or Explosion Hazard.

Can cause severe injury, death or property 

damage.

Follow these warnings exactly:

1. To avoid dangerous accumulation of fuel 

gas, turn off gas supply at the appliance 
service valve before starting installation 
and perform the Gas Leak Test after 
completion of installation.

2. Always install a sediment trap in gas 

supply line to prevent contamination of 
ignition system control.

3. Follow the appliance manufacturer 

instructions if available; otherwise, use 
these instructions as a guide.

WARNING

Scalding Hazard.

Can cause burns, severe injury or death.

Always use a direct replacement sensor 
assembly when replacing a temperature 
sensor.

Location

The WT8840 is mounted on the outside of the water 
heater tank. See Fig. 2.

Fig. 2. Mounting the WT8840 on the 

water heater tank.

Install Control to Water Tank

1.

To install the water heater control, screw the 
assembly into spud until the bracket is square. 
Use a maximum torque of 31 ft.-lbs. plus one 
turn.

2.

Follow steps in the Connect Gas Supply section.

IMPORTANT

These water heater system controls are 
shipped with protection for the inlet and outlet 
tappings. Do not remove the protection until 
you are ready to connect the piping.

Connect Gas Supply

All piping must comply with local codes and 
ordinances or with the National Fuel Gas Code (ANSI 
Z223.1 NFPA No. 54), whichever applies. Tubing 
installation must comply with approved standards 
and practices.

1.

Use a new, properly reamed pipe free from chips. 
If tubing is used, make sure the ends are square, 
deburred and clean. All tubing bends must be 
smooth and without deformation.

2.

Ensure that gas supply is turned off.

3.

Run pipe or tubing to the water heater control. If 
tubing is used, obtain a tube-to-pipe coupling to 
connect the tubing to the control.

4.

Install a sediment trap in the supply line to the 
water heater control. See Fig. 3.

Fig. 3. Install a sediment trap in the supply line.

WARNING

Explosion Hazard.

Can cause severe injury, death or property 

damage.

Check for gas leaks with soap and water 
solution any time work is done on a gas system.

5.

Apply a moderate amount of good quality pipe 
compound, leave two end threads bare. Do not 
use pipe dope on the outlet. See Fig. 4

6.

Remove the seals over the water heater control 
inlet and outlet, if necessary.

7.

Connect the pipe to the water heater control inlet 
and outlet. Use a wrench on the square end of 
the water heater control. Maximum torque on 
the inlet is 40 ft-lbs.; maximum torque on the 
outlet is 30 ft-lbs.

8.

Position compression fitting in pilot outlet and 
engage threads. See Fig. 5 for controls and 
connections. Turn until finger tight, then tighten 
one more turn with a wrench. Do not overtighten.

MOUNTING

WELL ASSEMBLY

ACCESS TO TANK

M36123

WT8840

HORIZONTAL 

DROP 

PIPED

GAS

SUPPLY

3 IN. 

(76 MM) 

MINIMUM 

TUBING

GAS

SUPPLY

HORIZONTAL

DROP

3 IN. 

(76 MM) 

MINIMUM 

RISER 

M29522

1

1

WARNING

EXPLOSION HAZARD. 

FAILURE TO FOLLOW PRECAUTIONS CAN 

RESULT  IN A GAS-FILLED WORK AREA.

SHUT OFF THE MAIN GAS SUPPLY BEFORE REMOVING END CAP.  

TEST FOR GAS LEAKAGE WHEN INSTALLATION IS COMPLETE.

ALL BENDS IN METALLIC TUBING SHOULD BE SMOOTH.

Summary of Contents for WT8840

Page 1: ...ressure range recommendation 0 5 PSI 14 0 in w c maximum inlet pressure allowed for proper operation Body Pattern 90 degrees with 1 2 in inlet and 1 2 in inverted flare outlet Mounting Mounting in upright position only Control Input Voltage Minimum 350 mV dc open circuit Voltage Maximum 850 mV dc open circuit Capacity See Table 1 Regulation Range Natural Gas Minimum 30 000 Btuh Maximum 85 000 Btuh...

Page 2: ...ded in air as in some industrial or agricultural applications protect the control with a cover Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide covers for the control to limit contamination Heat Excessively high temperature can damage the control Make sure the maximum ambient temperature at the cont...

Page 3: ...es 1 Use a new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Ensure that gas supply is turned off 3 Run pipe or tubing to the water heater control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 4 Install a sediment trap in the supply line to the...

Page 4: ...feet of 1 2 in pipe with 5 in w c pressure 2 Depress the piezo igniter to light the pilot flame and hold the knob in until the status indicator starts to blink approximately 30 seconds indicating pilot now being held by electronics NOTE LED should blink once every three seconds If not check the error codes in Table 3 3 Release the knob and turn to the desired temperature setting The burner will co...

Page 5: ...s Leak Test at plug with main burner operating Procedure to check the gas input and burner flow rate 1 Check the full rate manifold pressure listed on the appliance nameplate Water heater control full rate outlet pressure should match this rating 2 With burner operating check the water heater control flow rate using the meter clocking method or check pressure using a manometer connected to the out...

Page 6: ...Normal operatio n No action required 1 flash every 3 seconds Not an error indicates the electronics is holding the Pilot Valve open and the Main Valve closed You can now turn the knob to a desired setpoint temperature LED will continue to flash 1 time every 3 seconds while in Idle mode no call for heat Strobe every 3 seconds Not an error indicates call for heat during normal operation Main valve o...

Page 7: ...DEVICE KNOB FROM OFF TO PILOT PRESS DOWN KNOB AND HOLD LIGHT PILOT BY DEPRESSING PIEZO IGNITION BUTTON PILOT SHOULD LIGHT WATER TEMPERATURE IS BELOW THE CUT OUT LIMIT CHECK WIRING OF THERMOPILE LEADS FLAME COVERAGE OF THERMOPILE THERMOPILE OUTPUT IS TOO LOW RUN THERMOPILE OUTPUT CHECK STATUS LIGHT SHOULD FLASH AFTER 1 MINUTE LED WILL FLASH NORMAL SINGLE BLINK RELEASE THE DEVICE KNOB PILOT SHOULD R...

Page 8: ... heated water IMPORTANT Follow the operating instructions provided by the manufacturer of your water tank appliance The information in this form describes a typical water heater control application but the specific controls used and the procedures outlined by the manufacturer of your appliance can differ requiring special instructions STOP READ THE WARNINGS ABOVE If the appliance does not turn on ...

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