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WT8840 TRADE WATER HEATER CONTROLS

34-00013EF—01

4

Fig. 4. Use a moderate amount of pipe compound.

Table 2. NPT pipe thread length (in.).

Fig. 5. Water heater controls and connections.

CAUTION

Contamination Hazard.
Can cause equipment malfunction.

Do not use thread tape sealants to seal the gas 
supply to the control. 

a. Use a pipe dope compound to seal the 

connection.

b. Use only ANSI-approved compounds.

Wiring

Follow the wiring instructions furnished by the 
appliance manufacturer, if available, or use the 
general instructions provided below. When these 
instructions differ from the appliance manufacturer, 
follow the appliance manufacturer instructions. Make 
sure wiring insulation does not get cut by sharp edges.

NOTE:

All wiring must comply with applicable 
electrical codes and ordinances.

Connect control circuit to the water heater control 
using the connections shown in Fig. 5.

Fill Tank

Refer to the appliance manufacturer’s instructions to 
fill the tank with water.

Pilot Gas and Lighting Procedure

1.

Start by turning the device knob to Pilot, push 
the knob down, and hold in position. (The pilot 
valve opens and allows gas to flow into the pilot 
burner.) 

NOTE:

If the gas pipe is full of air (new 
installation), it takes a long time to 
purge the air through the pilot before 
the pilot will light. Approximately 
5 minutes of purge time is required for 
every 10 feet of 1/2-in. pipe with 5 in. 
w.c. pressure.

2.

Depress the piezo igniter to light the pilot flame 
and hold the knob in until the status indicator 
starts to blink (approximately 30 seconds), 
indicating pilot now being held by electronics.

NOTE:

LED should blink once every three 
seconds. If not, check the error codes in 
Table 3.

3.

Release the knob and turn to the desired 
temperature setting. The burner will come on if 
water temperature is significantly below the 
temperature setpoint and the LED will begin to 
strobe every three seconds.

4.

Allow one minute for thermopile to cool before 
re-lighting pilot.

Turn on Main Burner

Follow the instructions provided by the manufacturer 
or turn up the temperature at the setpoint knob.

WARNING

Scalding Hazard.

Can cause burns, severe injury or death.

Never move the setpoint knob past the Hot 
setting unless extremely hot water is desired. 
Always check water temperature at the faucet 
and readjust until comfortably warm to the 
touch. Consider the ages and health of all who 
will come in contact with heated water.

Pipe 

Size

Thread Pipe 

This Amount

Maximum Depth Pipe can 

be inserted into Control

1/2

3/4

1/2

TWO  

IMPERFECT  

THREADS 

IGNITION  

SYSTEM  

CONTROL 

THREAD PIPE THE AMOUNT 

SHOWN IN TABLE 2 FOR INSERTION 

INTO IGNITION SYSTEM CONTROL 

APPLY A MODERATE AMOUNT OF 

PIPE COMPOUND ONLY TO PIPE  

(LEAVE TWO END THREADS BARE). 

M29771

PIPE 

BOTTOM VIEW

M36124

PRESSURE

TAP

MAIN GAS

PILOT

GAS

THERMOPILE

GAS LINE 

CONNECTION

PIEZO IGNITOR

SWITCH

FRONT VIEW

IGNITOR

LEAD

DEVICE

KNOB

STATUS

INDICATOR

COM

+

SERIAL

COMMUNICATIONS

Summary of Contents for WT8840

Page 1: ...ressure range recommendation 0 5 PSI 14 0 in w c maximum inlet pressure allowed for proper operation Body Pattern 90 degrees with 1 2 in inlet and 1 2 in inverted flare outlet Mounting Mounting in upright position only Control Input Voltage Minimum 350 mV dc open circuit Voltage Maximum 850 mV dc open circuit Capacity See Table 1 Regulation Range Natural Gas Minimum 30 000 Btuh Maximum 85 000 Btuh...

Page 2: ...ded in air as in some industrial or agricultural applications protect the control with a cover Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide covers for the control to limit contamination Heat Excessively high temperature can damage the control Make sure the maximum ambient temperature at the cont...

Page 3: ...es 1 Use a new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Ensure that gas supply is turned off 3 Run pipe or tubing to the water heater control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 4 Install a sediment trap in the supply line to the...

Page 4: ...feet of 1 2 in pipe with 5 in w c pressure 2 Depress the piezo igniter to light the pilot flame and hold the knob in until the status indicator starts to blink approximately 30 seconds indicating pilot now being held by electronics NOTE LED should blink once every three seconds If not check the error codes in Table 3 3 Release the knob and turn to the desired temperature setting The burner will co...

Page 5: ...s Leak Test at plug with main burner operating Procedure to check the gas input and burner flow rate 1 Check the full rate manifold pressure listed on the appliance nameplate Water heater control full rate outlet pressure should match this rating 2 With burner operating check the water heater control flow rate using the meter clocking method or check pressure using a manometer connected to the out...

Page 6: ...Normal operatio n No action required 1 flash every 3 seconds Not an error indicates the electronics is holding the Pilot Valve open and the Main Valve closed You can now turn the knob to a desired setpoint temperature LED will continue to flash 1 time every 3 seconds while in Idle mode no call for heat Strobe every 3 seconds Not an error indicates call for heat during normal operation Main valve o...

Page 7: ...DEVICE KNOB FROM OFF TO PILOT PRESS DOWN KNOB AND HOLD LIGHT PILOT BY DEPRESSING PIEZO IGNITION BUTTON PILOT SHOULD LIGHT WATER TEMPERATURE IS BELOW THE CUT OUT LIMIT CHECK WIRING OF THERMOPILE LEADS FLAME COVERAGE OF THERMOPILE THERMOPILE OUTPUT IS TOO LOW RUN THERMOPILE OUTPUT CHECK STATUS LIGHT SHOULD FLASH AFTER 1 MINUTE LED WILL FLASH NORMAL SINGLE BLINK RELEASE THE DEVICE KNOB PILOT SHOULD R...

Page 8: ... heated water IMPORTANT Follow the operating instructions provided by the manufacturer of your water tank appliance The information in this form describes a typical water heater control application but the specific controls used and the procedures outlined by the manufacturer of your appliance can differ requiring special instructions STOP READ THE WARNINGS ABOVE If the appliance does not turn on ...

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