Honeywell W6215 Series Product Data Download Page 7

W6215, W7215, W7460 ECONOMIZER LOGIC MODULES

7

63-2544—3

Fig. 5. Potentiometer and LED locations.

Adjusting Minimum and Maximum Positions

The minimum position potentiometer maintains the minimum 
outdoor air flow into the building during occupied period. The 

maximum position potentiometer allows the installer to limit 

the amount of outdoor air flow into the building, when the ISI 
overrides the mixed air sensor. Setting the maximum position 

of the damper prevents the introduction of large amounts of 

hot or cold air into the space.

IMPORTANT

With the maximum position set below the minimum 
position, the minimum position overrides the 

maximum position (negating most functions of the 

logic module, as the damper cannot move).

NOTES:

When the mixed air sensor takes control, it 
overrides the maximum position potentiometer.

If mixed air temperature drops to 40°F, the mixed 

air sensor overrides the ISI and closes the damper 
to minimum position to protect from freezing the 

hot or chilled water coils. Control returns to normal 

once the mixed air temperature rises to 43°F.

Minimum Position Adjustment

For detailed assistance in minimum position selection 
reference the Economizer Application Guide (form 63-8594) 

Ventilation section. The following provides basic guidelines for 

minimum position selection and adjustment:

IMPORTANT

Adjust the minimum position potentiometer to allow 
the minimum amount of outdoor air, as required by 

local codes, to enter the building.

NOTE: Make minimum position adjustments with at least a 

10°F [6°C] temperature difference between outdoor 
and return air.

1.

Calculate the appropriate mixed air temperature, see 
Equation 1.

2.

Disconnect mixed air sensor from terminals T and T1.

3.

Ensure that either the factory-installed jumper is in 
place across terminals P and P1 or, of remote damper 

position is required, that it is wired according to Fig. 4 

and turned fully clockwise.

4.

Connect 24 Vac across terminals TR and TR1.

5.

Carefully adjust the potentiometer on the face of the 

device with a small screwdriver until the mixed air 
temperature reaches the calculated value.

NOTE: Ensure that the sensed air is well mixed.

Equation 1. Formula to aid in minimum position 

adjustment.

Where:

T

O

 = Outdoor air temperature

OA = Percent of outdoor air

T

R

 = Return air temperature

RA = Percent of return air
T

M

 = Resulting mixed air temperature

IMPORTANT

This procedure requires use of a quality thermometer 

capable of reading to 0.5°F [0.25°C].

NOTE: The following sample calculation uses only 

Fahrenheit temperature.

EXAMPLE: Assume local codes require 10% outdoor air 

during occupied conditions, outdoor air is 60°F 

and return air is 75°F. Under these conditions, 
what is the temperature of the mixed air?

Mixed air will be 73.5°F when OA is 60°F and RA is 75°F with 

10 percent outdoor air entering the building.

Maximum Position Adjustment

1.

Disconnect mixed air sensor from terminals T and T1 
and short terminals T and T1.

2.

Make sure either the factory-installed jumper is in place 

across terminals Q and Q1 or, if remote damper position 
is required, that it is wired according to Fig. 4 and turned 

fully clockwise.

3.

Connect 24 Vac across terminals TR and TR1.

4.

Adjust the potentiometer on the face of the device with a 

screwdriver for desired maximum position.

Enthalpy Changeover

Outdoor Enthalpy Changeover Setpoint

The outdoor enthalpy changeover setpoint returns the outdoor 
air damper to minimum position when enthalpy rises above its 

setpoint. Enthalpy setpoint scale markings, located in the 

device, are A, B, C, and D. See Fig. 7 for the corresponding 
control point. The factory-installed 620-ohm jumper must be in 

place across terminals S

R

 and +.

24VAC

     TR Hot

24VAC

Com

24VAC

Hot

2-10V

OUT

Free
Cool

Unit

Control

Exhaust

Fan

Indoor

Fan

Mininum

Position

Maximum

Position

Open

Free Cool

Closed

ISI

Exhaust

Exhaust

Set Pt

0%

100%

50%

2

6

10

ISI

Set Pt

A

B

C

D

TR1

Com

+

+

5

2

4

3

1

T1

T

P1

P

Q1

Q

AQ1

AQ

SD1

SD

AC1

AC

PG1

PG

So

Sr

W7215A

+

ENTHALPY
CHANGEOVER
SETPOINT

MINIMUM
DAMPER
POSITION
SETTING

MAXIMUM
DAMPER
POSITION
SETTING

LED LIGHTS 
WHEN 
OUTDOOR 
AIR IS 
SUITABLE
FOR FREE
COOLING

INDOOR AIR
SENSOR
SETPOINT

LED LIGHTS
WHEN INDOOR
SENSOR INPUT 
IS ABOVE
SETPOINT

EXHAUST
FAN 
SETPOINT

LED LIGHTS WHEN EXHAUST IS ON

Q

Q

Q

M11787A

+

T

O

OA

×

(

)

T

R

RA

×

(

)

+

T

M

=

0.1 60°F

×

(

)

0.9 75°F

×

(

)

+

6.0°F 67.5°F

+

73.5°F

=

=

Summary of Contents for W6215 Series

Page 1: ...emotely in a mechanical room Mounting screws included The W6215 and W7215 are used with Honeywell Series 62 and Series 72 actuators respectively The W7460 is used with Honeywell M7415 Damper Actuators Combines minimum and maximum damper position potentiometers and compressor staging relay functions with solid state enthalpy or dry bulb changeover control this control can be tempered by ISI and fan...

Page 2: ...F 32 C to 52 C Humidity Noncondensing 5 to 95 percent rh Inputs Enthalpy C7400 2 wire 18 20 22 AWG connection Dry Bulb Temperature C7650 2 wire 18 20 22 AWG connection Discharge Air C7046 2 wire 18 20 22 AWG connection Mixed Air C7150 2 wire 18 20 22 AWG connection Indoor Sensor 2 10 Vdc control signal Outdoor Sensor W7215B and W7460B only 2 10 Vdc control signal Outputs W7215 2 10 Vdc W6215 Serie...

Page 3: ...erential sensing both sensors must be of the same type enthalpy or dry bulb OUTDOOR AIR SENSING 1 Mount sensor in any orientation that exposes it to freely circulating air and protects it from rain snow and direct sunlight 2 Connect it to the SO and terminals of the device RETURN AIR SENSING 1 Ensure differential enthalpy control has a second sensor in the return air duct 2 Connect this sensor to ...

Page 4: ...1 are ac dc common connections Optional Applications Remote Minimum Position Control Remote control of outdoor air dampers is desirable when requiring temporary additional ventilation One potentiometer controls the damper minimum position another potentiometer controls the damper maximum position The addition of S963B1128 Remote Potentiometers allows occupants to open or close the dampers beyond m...

Page 5: ...inals PG and PG1 connect through relay contacts or a jumper 1 Outdoor damper drives fully closed 2 Exhaust fan turns on Fig 4 S963B1128 Remote Potentiometer used with W6215 W7215 W7460 for remote damper control Logic Module Actuator Enthalpy Changeover Figure Comments W6215A Honeywell Series 62 Single 8 Single stage cooling system Single or Differential 9 Two stage cooling system W7215A Honeywell ...

Page 6: ...tion based on ISI signal between minimum and maximum positions c With ISI signal less than mixed air sensor signal Modulation based on mixed air sensor signal between M7215B Minimum and full open positions M7460B Minimum and maximum positions d Modulation based on mixed air sensor signal Alarm terminals connect to energize warning light audio alarm or air cleaner Table 5 W6215 W7215 W7460 Economiz...

Page 7: ...mixed air temperature reaches the calculated value NOTE Ensure that the sensed air is well mixed Equation 1 Formula to aid in minimum position adjustment Where TO Outdoor air temperature OA Percent of outdoor air TR Return air temperature RA Percent of return air TM Resulting mixed air temperature IMPORTANT This procedure requires use of a quality thermometer capable of reading to 0 5 F 0 25 C NOT...

Page 8: ...e exhaust setpoint at an actual damper position percentage open from fully closed Fixed Exhaust Setpoint W7215B and W7460B The W7215B and W7460B Logic Modules have a fixed exhaust setpoint The logic module uses an exhaust setpoint of 60 percent When the damper reaches 60 percent open from fully closed the logic module calls for exhaust Fig 6 W7215A used with Honeywell Series 90 Actuator Fig 7 W621...

Page 9: ...C7046A DISCHARGE AIR SENSOR MINIMUM POSITION ADJUSTMENT MAXIMUM POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD NOT BE REMOVED DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING SYSTEMS OR SINGLE STAGE COOLING THERMOSTATS FOR T7300 ONLY FOR T7300 USE CONTACTS A1 AND A2 INSTEAD...

Page 10: ...PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN THE COMMON FOR THE W6215A IS DIFFERENT THAN THE COMMON WIPER FOR THE SERIES 62 ACTUATORS BE SURE TO CONNECT EACH TO A DIFFERENT CIRCUIT FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY FOR T7300 ONLY FOR T7300 USE CONTACTS A1 AND A2 INSTEAD OF THE T...

Page 11: ... MIXED AIR OR C7046A DISCHARGE AIR SENSOR MINIMUM POSITION ADJUSTMENT MAXIMUM POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD NOT BE REMOVED DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING SYSTEMS OR SINGLE STAGE COOLING THERMOSTATS FOR T7300 ONLY FOR T7300 USE CONTACTS A1 ...

Page 12: ...AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FOR THE ML7295A C USE THE 4 20 mA MODEL ACTUATOR THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2 10 VDC SIGNAL FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY FOR T7300 ONLY FOR T7300 USE CONTACTS A1 AND A2 INST...

Page 13: ...N ADJUSTMENT MAXIMUM POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FOR THE ML7295A C USE THE 4 20 MA MODEL ACTUATOR THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2 10 VDC SIGNAL FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTH...

Page 14: ... ACCEPT A 2 10 VDC SIGNAL FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD NOT BE REMOVED DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING SYSTEMS OR SINGLE STAGE COOLING THERMOSTATS FOR T7300 ONLY FOR T7300 USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER FOR TWO STAGE THERMOSTATS ONLY C7400 OUTDOOR AIR ENTHALPY SENSOR UNOCCUPIED ST6008 TIMER L1 HOT L2 FDR FDR FAN HEAT 1 HEAT ...

Page 15: ...ENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2 10 VDC SIGNAL FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY FOR T7300 ONLY FOR T7300 USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER C7400 OUTDOOR AIR ENTHALPY SENSOR UNOCCUPIED ST6008 TIMER L1 HOT L2 FDR FDR FAN HEAT 1 HEAT 2 COOL 1 HVAC EQUIPMENT TERMINAL STRIP T...

Page 16: ...0 mA MODEL ACTUATOR THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2 10 VDC SIGNAL FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS TWO FOR COOLING AND ONE FOR FAN CONTROL A MAXIMUM OF ONE STAGE HEATING IS POSSIBLE WHEN THE SYSTE...

Page 17: ...IMUM POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD NOT BE REMOVED DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING SYSTEMS OR SINGLE STAGE COOLING THERMOSTATS FOR T7300 ONLY FOR T7300 USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER FOR TWO STAGE THERMOSTATS ONLY 2 10 VDC INDOO...

Page 18: ...MUM POSITION ADJUSTMENT MAXIMUM POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FOR T7300 USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY FOR T7300 ONLY 2 10 VDC INDOOR AIR SENSOR SHUT DOWN PURGE AIR CHANGE C7400...

Page 19: ...OULD NOT BE REMOVED DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING SYSTEMS OR SINGLE STAGE COOLING THERMOSTATS FOR T7300 ONLY FOR T7300 USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER FOR TWO STAGE THERMOSTATS ONLY C7400 OUTDOOR AIR ENTHALPY SENSOR UNOCCUPIED ST6008 TIMER L1 HOT L2 FDR FDR FAN HEAT 1 HEAT 2 COOL 1 HVAC EQUIPMENT TERMINAL STRIP T7300 OR T874 THERMOSTAT 1 C G W1...

Page 20: ...ACTS A1 AND A2 INSTEAD OF THE TIMER FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY FOR T7300 ONLY C7400 OUTDOOR AIR ENTHALPY SENSOR UNOCCUPIED ST6008 TIMER L1 HOT L2 FDR FDR FAN HEAT 1 HEAT 2 COOL 1 HVAC EQUIPMENT TERMINAL STRIP T7300 OR T874 THERMOSTAT 1 C G W1 Y1 Y2 R W2 RC RH G X W1 Y1 Y2 W2 OCCUPIED 6...

Page 21: ... 5 2K W6215 W7215 W7460 ECONOMIZER 1K 1S 1S1 HONEYWELL ACTUATOR 1 3 2 1 2 3 W R AT72A 40 VA TRANSFORMER L2 L1 HOT W7100 COOL 6 COOL 5 COOL 4 COOL 3 COOL 2 COOL 1 POWER SUPPLY POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED 510 OHM 1 4 WATT 5 PERCENT RESISTOR CONTAINED IN 4074EFV BAG ASSEMBLY ELIMINATES ECONOMIZER DELAYS ACTUATOR MODEL DEPENDENT ON LOGIC MODULE MODEL M1189...

Page 22: ...POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY FOR T7300 ONLY CONNECT ONLY THE MASTER ACTUATOR TO THE W6215 FEEDBACK OUTPUT THE COMMON FOR THE W6215A IS DIFFERENT THAN THE COMMON WIPER FOR THE SERIES 62 ACTU...

Page 23: ...0 OHM RESISTOR 24 VAC HOT 24 VAC COM MINIMUM POSITION ADJUSTMENT MAXIMUM POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FOR T7300 USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY FOR T7300 ONLY 2 10 VDC INDOOR AI...

Page 24: ...6A DISCHARGE AIR SENSOR 620 OHM RESISTOR 24 VAC HOT 24 VAC COM MINIMUM POSITION ADJUSTMENT MAXIMUM POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN FOR T7300 ONLY FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY 2 10 VDC INDOOR AIR SENSOR SHUT DOWN PURGE AIR...

Page 25: ...SOR 620 OHM RESISTOR 24 VAC HOT 24 VAC COM MINIMUM POSITION ADJUSTMENT MAXIMUM POSITION ADJUSTMENT Q1 Q AQ1 AQ SD1 AC1 PG1 SD AC PG FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE LOAD OF ALL ACTUATORS FACTORY INSTALLED 620 OHM 1 WATT 5 RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND FOR DIFFERENTIAL ENTHALPY FOR T7300 ON...

Page 26: ...r controls Use a small screwdriver when adjusting enthalpy changeover and minimum damper position controls 1 3 4 2 5 2K W6215 W7215 W7460 LOGIC MODULE 1K 1S 1S1 HONEYWELL ACTUATOR 1 2 1 2 W R L2 L1 HOT COOL 3 COOL 2 COOL 1 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED ACTUATOR MODEL DEPENDENT ON LOGIC MODULE MODEL M11991A 2 1 COOL 3 HEAT 3 COOL 2 1 HEAT MOD HEAT WH BH R...

Page 27: ...AQ1 are open LED for both ISI and Exhaust should be off Actuator drives fully closed c Connect 9V battery positive to AQ and negative to AQ1 LED for both ISI and Exhaust turn on Actuator drives 90 to 95 percent open d Turn Exhaust potentiometer CW until Exhaust LED turns off Exhaust LED turns off with potentiometer at approximately 90 percent Actuator remains in position e Turn ISI potentiometer C...

Page 28: ...contacts open Exhaust Fan contacts close Actuator drives fully closed i Jumper Shutdown terminals 8 MIXED AIR INPUT a Execute step one Checkout Preparation b Set enthalpy potentiometer to A Free cool LED turns on c Replace 6 8K ohm resistor across T and T1 with 5 6K ohm resistor Actuator drives to between 20 and 80 percent open d Remove 5 6K ohm resistor and jumper T to T1 Actuator drives fully op...

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