Honeywell TMS 9250 User Manual Download

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TMS 9250 Product User Manual

Rev B

April 2012

Summary of Contents for TMS 9250

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Page 3: ... Rev B April 2012 2012 Honeywell International Inc All rights reserved About This Document Release Information Document Name Document ID Release Number Publication Date TMS 9250 Product User Manual V 1 1a January 2012 Rev B April 2012 ...

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Page 5: ...ON symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death AVERTISSEMENT Indique une situation potentiellement dangereuse L inobservation de ce symbole risque d entraîner des blessures graves ...

Page 6: ...arth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code re...

Page 7: ...ocessing Module 17 SPM External Connection 17 SPM Internal Connection 18 Powering of Device 18 Toolkit Installation 18 2 MODES OF OPERATION 25 2 1 Normal Mode Operation Detailed Description 25 Normal Mode Operation 25 2 2 Fast Mode Operation Detailed Description 26 Fast Mode Operation 26 2 3 Analog Output Characteristics 30 3 CALIBRATION 31 3 1 System Calibration Method 31 3 2 Shunt Calibration 32...

Page 8: ...tion 39 Overview 39 Setup 39 6 3 APPENDIX C 40 Filter Operation General Description 40 Filter Operation Detailed Description 40 Filter Settling Time 41 Example 42 Sample Charts 44 6 4 APPENDIX D 46 Conversion Table 46 6 5 APPENDIX E 50 Power Supply Positioning and Cleaning 50 6 6 APPENDIX F 51 SPM cable connections 51 6 7 APPENDIX G 58 Manual Supplement for TMS 9250 SPM SQUAREWAVE output Option 58...

Page 9: ...er des blessures graves voire mortelles WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury Failure to comply with these instructions could result in serious injury or death AVERTISSEMENT PERSONNELS BLESSURES CORPORELLES NE PAS UTILISER ces produits en tant que dispositifs d a...

Page 10: ...o other equipment ATTENTION The product shall be in POWER ON condition for minimum period of 30 45 minutes for meeting the product output specifications and emission standards ATTENTION Ensure that the interface cables are shielded before connecting to the product Due to the multitude of variations possible for connection of the torque sensor to the load and prime mover you must increase the guard...

Page 11: ...ed operation of the device déclaration IC Le présent appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autorisée aux deux conditions suivantes 1 l appareil ne doit pas produire de brouillage et 2 l utilisateur de l appareil doit accepter tout brouillage radioélectrique subi même si le brouillage est susceptible d en compromettre ...

Page 12: ...S 9250 Product User Manual Rev B April 2012 2012 Honeywell International Inc All rights reserved 1 3 In The Box Sl no Description Part 1 Rotor 2 Caliper Coupling Module CCM 3 Alignment Tool Setting Gauge 4 RF Tri Axial Cable 5 Signal Processing Module SPM ...

Page 13: ... Rev B TMS 9250 Product User Manual 13 April 2012 2012 Honeywell International Inc All rights reserved 6 RS232 Interface Cable Communication cable 7 Plug Top 8 Power Adapter 9 Software Installation CD 10 Product User Manual 11 Toolkit Software Manual ...

Page 14: ... in resistance indicates the degree of deformation and in turn the torque force on the structure The strain gages are connected in a four arm Wheatstone bridge configuration which acts as an adding and subtracting electrical network and allows compensation for temperature effects as well as cancellation of signals caused by extraneous loading When the torque sensor is rotating a means must be prov...

Page 15: ...for standard models are indicated in Figure 4 to Figure 9 contact factory for other configurations Figure 1 Bolting Pattern for Flange Model Torque Sensor Honeywell s TMS 9250 series torque sensors may be operated horizontally vertically or at any angle in between provided the load is applied through the loading axis All torque sensors in this series have bolt patterns that mate directly to standa...

Page 16: ...riveline components shall be more than 1 5 inches around the rotating antenna and 2 0 inches around CCM 3 Minimum safety shield clearance of 1 5 inches shall be provided between the rotating antenna and test stand safety shields 4 Signal loss will occur if maximum component diameter or minimum safety shield clearance is not maintained more than 2 0 inches around CCM Caliper Coupling Module The cal...

Page 17: ...ment does not allow for placing of the antenna between the two sides of the caliper Successful positioning of the caliper can be confirmed by the quality test of the TMS Toolkit returning 97 result The procedure to run the quality is explained in Toolkit manual supplied with product The length of the RF cable connection between the caliper coupling module and the signal processing module is critic...

Page 18: ...32 port NOTE THIS IS THE DEFAULT COMMUNICATIONS PORT J13 Expansion port JP1 Primary RS232 default select ATTENTION SPM shall be configured for either voltage or current output from factory hence connectors J4 and J5 are interchangeable but connector J6 is neither interchangeable with J4 nor J5 Do not attempt to interchange frequency output to any other output Powering of Device After all the conne...

Page 19: ...TMS 9250 Torque Measurement System 008 0738 00 Rev B TMS 9250 Product User Manual 19 April 2012 2012 Honeywell International Inc All rights reserved Figure 4 Mounting Dimensions for 50 ft lb to 100 ft lb ...

Page 20: ...TMS 9250 Torque Measurement System 008 0738 00 20 TMS 9250 Product User Manual Rev B April 2012 2012 Honeywell International Inc All rights reserved Figure 5 Mounting Dimensions for 250 ft lb to 500 ft lb ...

Page 21: ...1 TMS 9250 Torque Measurement System 008 0738 00 Rev B TMS 9250 Product User Manual 21 April 2012 2012 Honeywell International Inc All rights reserved Figure 6 Mounting Dimensions for 1000 ft lb ...

Page 22: ...1 TMS 9250 Torque Measurement System 008 0738 00 22 TMS 9250 Product User Manual Rev B April 2012 2012 Honeywell International Inc All rights reserved Figure 7 Mounting Dimensions for 2000 ft lb ...

Page 23: ...1 TMS 9250 Torque Measurement System 008 0738 00 Rev B TMS 9250 Product User Manual 23 April 2012 2012 Honeywell International Inc All rights reserved Figure 8 Mounting Dimensions for 4000 ft lb ...

Page 24: ...1 TMS 9250 Torque Measurement System 008 0738 00 24 TMS 9250 Product User Manual Rev B April 2012 2012 Honeywell International Inc All rights reserved Figure 9 Mounting Dimensions for 8000 ft lb ...

Page 25: ... the TMS 9250 features independent scaling of the input and output using floating point values for convenience of the user and the linear zing routine can use up to 9 data points user selectable so a significant amount of processor power is consumed during these floating point calculations The next process is digital filtering using a parameter driven recursive algorithm that performs output smoot...

Page 26: ...or users that want to analyze the dynamic data a FASTMODE is provided and in this mode the data is piped directly from the rotor to the analog voltage output The benefit of this mode is that the analog voltage output is updated at the maximum data rate which is eight times faster than the normal mode rate The downside of using fast mode is that the scaling and linear zing stages are bypassed so th...

Page 27: ...e strain gage input value is digitized at a rate of 17 656 samples per second with 24 bit resolution but this amount of data is in excess of the capacity of the telemetry link so it is reduced by the simple averaging of every pair of A D results at the rotor electronics module The data that is transmitted across the telemetry gap consists of 8 828 results per second at a resolution of 16 bit and i...

Page 28: ...o be adjusted when the SHUNT CAL scaling feature has been used SCSCALE is something other than 1 An example of calculating the analog output voltage by using SHUNT CAL and the SCSCALE parameter is given below Normal mode and FASTMODE data update rates The table below provides a quick reference to the data rates available in either of two available modes Mode Data rate NORMAL When FILTSTEPS 1 data ...

Page 29: ...re using the following data the analog voltage output will be CALVALUE1 1998 699 CALCNTS1 21553 Therefore at a load of 1998 699 Nm the analog Voltage will be 21553 0 0003815 12 5V 4 278V CALVALUE2 0 000000 CALCNTS2 32700 Therefore at a load of 0 Nm the analog Voltage will be 32700 0 0003815 12 5V 0 026V CALVALUE3 1998 500 CALCNTS3 43842 Therefore at a load of 1998 500 Nm the analog Voltage will be...

Page 30: ...cate value To compensate for any value of SCSCALE calculate as follows o Certificated change in torque due to SHUNT CAL is 1692 2 Lbf in Value set for SCSCALE is 1 5 o Actual change due to SHUNT CAL is 1692 2 1 5 1128 13 Lbf in o If SCSCALE is 1 then no calculation is necessary 2 3 Analog Output Characteristics The analog output channel is specified for a bandwidth of 3 kHz so there is no output f...

Page 31: ...s that are in use is set by the parameter CalPoints Any change to the value of CalPoints should be followed by the issuance of a CalReset command to clear the old calibration values from the EEPROM memories Calibration is achieved by applying known loads at each of the calibration points that are selected for use and then writing the engineering units value to the appropriate CalValuex parameter T...

Page 32: ...ectrical signal equivalent to that produced by a known load can be obtained by activating the SHUNT CALibration function The SHUNT CALibration function is built in to the sensor itself and it is therefore necessary for the Rotor Active light to be showing before the function can be operated By design the caliper coupling module is more sensitive to receiving data than it is to transmitting data th...

Page 33: ...hown below in Figure 10 4 2 Rotor Active Light Not Showing Check that the RF cable is in good condition and is of the correct length look for damage to the outer sheath that may indicate that the cable has been crushed at some time Check that the caliper coupling module has been correctly positioned in close proximity to the rotating antenna Use the positioning guide that was supplied with the sys...

Page 34: ...upling module has been correctly positioned in close proximity to the rotating antenna Use the positioning alignment tool supplied with the system to confirm the position Move the caliper coupling module to try and achieve coupling and SHUNT CAL functionality in an alternative position Check that there are no metal parts flanges covers etc within 2 inches 51 mm of the caliper coupling surfaces Che...

Page 35: ...t COM port should be selected If using a USB to Serial adapter Windows assigns the COM port designations dynamically so they may change whenever the system is rebooted The serial port settings are automatically modified by TMS Toolkit so there is no need to change any of the settings in Windows The baud rate setting in TMS Toolkit should always be 38400 because that is the default baud rate of the...

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Page 37: ...p p for 100 k Ω and 2 3 V p p for min load of 1 kΩ Digital Resolution Normal mode 16 bit 0 01 FS RF carrier frequency 13 56 MHz Accuracy System 0 050 FS typical Note 4 20 mA Current output drifts with input power supply change around the nominal 12 V Temperature Range Operating Sensor and CCM Only 40 to 85 C 40 to 185 F Operating SPM and Power Supply 0 to 40 C 32 to 104 F Compensated 10 to 50 C 14...

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Page 39: ...er being transmitted across the air gap by the caliper coupling module That same carrier wave is rectified to provide power to drive the strain gauges and the electronic components in the module which is managed by a miniature microprocessor The caliper coupling module connects to the signal processing module via a Tri axial cable The detector circuitry in the signal processing module recovers the...

Page 40: ...vel and the second being a filter weight set by the parameter FiltSteps The level works as a threshold above which the filter is reset to allow a fast response to an event that exceeded the threshold This is useful in the case when well damped steady state data is required but when significant fast transients and disturbances should not be filtered out The weight of the filter is set by increasing...

Page 41: ...in the version v1 38 software and above The cut off point in Hz is given by the following expression Frequency 3dB update rate number of steps 6 3 Table 1 below provides a quick reference to determine the filter characteristic Note that this filter operates only when the change in the input is below the threshold set by FiltLevel Filter Settling Time The time required for the output to settle foll...

Page 42: ...the filter is not being reset by events which are not of interest A safe value to use when setting up is 5000 which corresponds to 50 of FS then reduce the threshold later if required Now consider an input change of 0 1 Nm which is below the threshold and therefore subjected to filtering The difference between the input and the output is 0 1 Nm so this is the change that will be used by the filter...

Page 43: ...el 1 and FastMode 1 the scaling and linearizing algorithms are bypassed and the raw ADC count value is delivered to the output processor at a rate of 8828 Hz thereby providing a 3 dB cutoff of 1400 Hz It should be noted that FastMode is a volatile setting and will be reset to 0 whenever the power is recycled or when a reset is performed To calculate the setting of FiltSteps required for a particul...

Page 44: ...rts INPUT Square Wave 0 1 Hz OUPUT Analog Voltage FiltLevel 10000 FiltSteps 1000 Settling time to 99 is given by 5 0 001 1000 5 seconds INPUT Square Wave 0 4 Hz OUPUT Analog Voltage FiltLevel 10000 FiltSteps 1000 Settling time to 99 is given by 5 0 001 1000 5 seconds Therefore overdamped response only reaching 60 of full scale p p value ...

Page 45: ...oduct User Manual 45 April 2012 2012 Honeywell International Inc All rights reserved INPUT Square Wave 16 Hz OUPUT Analog Voltage FiltLevel 10000 FiltSteps 38 Settling time to 63 is given by 0 001 38 0 038 seconds Therefore over damped response ...

Page 46: ...s inch pounds Nm 1 12 1 35575 2 24 2 7115 3 36 4 0673 4 48 5 4230 5 60 6 7788 6 72 8 1345 7 84 9 4903 8 96 10 846 9 108 12 202 10 120 13 558 20 240 27 115 30 360 40 673 40 480 54 230 50 600 67 788 60 720 81 345 70 840 94 903 80 960 108 46 90 1080 122 02 100 1200 135 58 200 2400 271 15 300 3600 406 73 400 4800 542 30 500 6000 677 88 600 7200 813 45 700 8400 949 03 800 9600 1084 6 900 10800 1220 2 ...

Page 47: ...ch pounds Nm 1000 12000 1355 8 2000 24000 2711 5 3000 36000 4067 3 4000 48000 5423 0 5000 60000 6778 8 6000 72000 8134 5 7000 84000 9490 3 8000 96000 10846 9000 108000 12202 10000 120000 13558 20000 240000 27115 30000 360000 40673 40000 480000 54230 50000 600000 67788 60000 720000 81345 70000 840000 94903 80000 960000 108460 90000 1080000 122018 100000 1200000 135575 ...

Page 48: ...554 2 2128 4 35 405 2 9504 5 44 256 3 6880 6 53 107 4 4256 7 61 958 5 1632 8 70 810 5 9008 9 79 661 6 6384 10 88 512 7 3760 20 177 02 14 752 30 265 54 22 128 40 354 05 29 504 50 442 56 36 880 60 531 07 44 256 70 619 58 51 632 80 708 10 59 008 90 796 61 66 384 100 885 12 73 760 200 1770 2 147 52 300 2655 4 221 28 400 3540 5 295 04 500 4425 6 368 80 600 5310 7 442 56 700 6195 8 516 32 800 7081 0 590...

Page 49: ...ds foot pounds 1000 8851 2 737 60 2000 17702 1475 2 3000 26554 2212 8 4000 35405 2950 4 5000 44256 3688 0 6000 53107 4425 6 7000 61958 5163 2 8000 70810 5900 8 9000 79661 6638 4 10000 88512 7376 0 20000 177024 14752 30000 265536 22128 40000 354048 29504 50000 442559 36880 60000 531071 44256 70000 619583 51632 80000 708095 59008 90000 796607 66384 100000 885119 73760 ...

Page 50: ...an easily unplug the power cords Cleaning the system Step Action Step1 Disconnect Power Disconnect the power supply from the system Wait for rotating parts to come to stand still Step2 Clean Components Clean the Power supply adapter SPM CCM and Rotor with dry cloth ATTENTION Do not use any chemicals to clean the system Product Grounding Step Action Product Grounding Shield of all the output signal...

Page 51: ...PM cable connections Setting up the cables involves the following steps ATTENTION The interface cables must be shielded type and connected to product end only Step 1 Removing the Cover of the SPM Box Step Action Step 1a Opening SPM Keep the SPM on table with ESD plane and wear the ESD strap Open the cover of the SPM box by removing the screws ...

Page 52: ...nal Inc All rights reserved Step 1b View SPM Base Unit After removing the cover you can see the base unit of the SPM in the following figure Step 2 Removing the Metal Lid in the SPM Box Step Action Step 2a Remove Metal Lid Hold the metal lid at the end and then remove as shown in the following figure ...

Page 53: ...ter removing the metal lid you can see the printed circuit board as shown in the following figure Step 3 Removing the Glands You must remove the glands before connecting the wires to the printed circuit board Step 3a Remove Screws Turn the screws of the metal glands in the counter clockwise direction using the pliers and remove it as shown in the following figure ...

Page 54: ... Inc All rights reserved Step 3b Remove Plastic Cover Remove the plastic cover as show in the following figure Step 4 Inserting the Cables You must insert the cables into connectors such as Analog Voltage Current and Frequency Step 4a Insert the cable into the metal gland as show in the following figure ...

Page 55: ...ing figure for proper grounding Step 5 Connecting the wires to the Printed Circuit Board PCB After inserting the cables into glands you must connect the wires to the respective connectors inside the printed circuit board as shown in the figure below Strip off about of insulation from the wires and tin the ends with solder The exposed shield of cable is twisted sleeved with appropriate rubber or he...

Page 56: ...ble Connector Details Pin Details Description J1 Power Supply 12V 12VDC GND 0VDC EARTH Shield Braid ATTENTION By default the power supply cable is connected Connector Details Pin Details Description J2 RS232 V No connection TXD 2 RXD 3 GND 5 Earth 0 Connector Details Pin Details Description J3 Analog Voltage Current Vout Voltage Current Output Iout No Connection GND Signal Ground 0V EARTH Shield B...

Page 57: ...nds on OPTYPE value configured using TMS Toolkit for TMS 9250 Refer to the TMS Toolkit User Manual for more information Step 6 Closing the Metal Lid inside the SPM Box Step 6a Close Metal Lid Hold the metal lid at the end and push the LID then close it as shown in the figure below Step 7 Closing the Glands After closing the metal lid inside the SPM box you must tighten the gland Step 7a Reposition...

Page 58: ...ailable in three formats positive phase TTL level differential 5 VDC and negative phase TTL level 180 degrees out of phase compared to positive phase Setup The Square Wave Output Option is installed and tested at the factory Two core shielded cables shall be used where one end is inserted in to frequency gland and the other end of the cable is connected to customer supplied data acquisition system...

Page 59: ...on SPM labeled Frequency to the desired length Strip off about of insulation from the wires and tin the ends with solder Connect one wire of core to V terminal of RS232 connector and another wire to FOUT terminal of the FREQUENCY connector present on the IO PCB Refer to steps 2a and 2b of APPENDIX for accessing to IO board connectors The remaining exposed shield of cable is twisted sleeved with ap...

Page 60: ...t charge those items it finds defective The foregoing is buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose In no event shall Honeywell be liable for consequential special or indirect damages While we provide application assistance personally through our literature and the Honeywell web site it is ...

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