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60-2035—9

RA890G

INSTALLATION • OPERATION AND CHECKOUT

Fig. 3—Oil-Fired system with interrupted
ignition.

The use of manual reset limits is desirable with the

RA890G to prevent the system from cycling off the high
limit and to assure that the condition that causes the limita-
tion is detected as soon as possible.

MOUNT RA890G

Check that the power is Off.
Remove relay cover and position the RA890G over the

Q270A Universal Mounting Base. See Fig. 4. Start all ten
mounting screws and tighten uniformly. These screws com-
plete electrical circuits and hold the RA890G to the subbase.

As shipped from the factory, the RA890G is suitable for

use with interrupted or intermittent systems.

Fig. 4—RA890G and Q270A Subbase.

TERMINAL 
BLOCKS

RA890G
BASE

FLAME 
CURRENT
TEST JACK

RA890G
COVER

THUMBSCREW

RESET 
PUSHBUTTON

LOAD 
RELAY (1K)

Q270A
UNIVERSAL 
SUBBASE

M8720

TRANSFORMER TR2

TRANSFORMER TR1

FLAME 
RELAY (2K)

SAFETY
SWITCH

M8719

L1 
(HOT)

L2

1

2

3

4

3

2

4

4

1

FOR INTERMITTENT IGNITION,
CONNECT TO TERMINAL 3.

ALARM TERMINALS OPTIONAL.

PROVIDE DISCONNECT MEANS AND OVERLOAD 
PROTECTION AS REQUIRED.

MAY USE LINE OR LOW VOLTAGE CONTROLLER. IF LINE VOLTAGE 
CONTROLLER IS USED, CONNECT IT BETWEEN THE LIMIT CONTROL
AND TERMINAL 6. JUMPER T-T.

LINE VOLTAGE
CONTROLLER

IGNITION
TRANSFORMER

PILOT
GAS VALVE

LOW VOLTAGE
CONTROLLER

BLUE

WHITE

6

T

T

F

G

2

2

1

3

4

5

DISCONNECT
SWITCH

POWER
SUPPLY

RA890G

MANUAL OR AUTO RESET 
LOCKOUT LIMIT CONTROL

SECOND STAGE
OIL VALVE
(IF USED)

OIL 
VALVE

Operation And Checkout

CAUTION

1. Use extreme care while testing the RA890G;

line voltage is present on some terminals and
contacts when power is On.

2. Disconnect power supply before removing

cover, removing RA890G from subbase, or
reinstalling RA890G onto subbase.

PRELIMINARY CHECKS

Before placing the system in operation, complete the

following preliminary checks:

1. Check wiring. Use a meter to check the continuity of

all circuits.

2. Check flame detector installation.
3. Check burner adjustments.
4. Thoroughly purge gas piping.
5. Reset the safety switch by pushing in and then releas-

ing the purple safety switch button.

NORMAL OPERATION SUMMARY

Refer to Fig. 5 for the internal schematic of the control.
1. Call for heat—Load relay pulls in after a slight delay

(flame relay must be out), ignition starts, pilot valve or
burner motor is powered. Safety switch heats. A safety
shutdown occurs if a flame or flame simulating condition is
detected at startup.

2. Flame proved—Flame relay pulls in, safety switch

heater is de-energized, main valve is powered, ignition is cut
off (if used for interrupted ignition).

3. Call for heat satisfied—Load relay drops out, fuel

valves close, burner motor stops, and flame relay drops out.

NOTE: The pull-in of the load relay is delayed by a ther-

mistor with a nominal delay time of 3 to 5 seconds. The
thermistor is affected by ambient temperature. The delay
time may be as little as two seconds when the ambient
temperature is high, or as long as 30 seconds when the
ambient temperature is low. As the thermistor warms up,
the 1K relay may hum slightly before it pulls in. This is
normal.

Summary of Contents for RA890G

Page 1: ...es resistance to vibration Push to reset safety switch button is in dust resis tant enclosure Safe start check prevents start if flame or flame simulating failure is present Automatic safety switch lockout if flame fails on start or if flame is not re established after a flame failure When limit control opens control de energizes ignition and fuel valves but safety switch lockout will not occur Te...

Page 2: ...uty 125VA 125VA Alternate Rating 25 VA pilot duty plus one or more motorized valves with total rating of 400 VA opening 200 VA holding MAXIMUM Models without alarm contacts 50 Hz 115 F 46 C 60 Hz 125 F 52 C Models with alarm contacts 50 Hz 105 F 41 C 60 Hz 115 F 46 C ALARM CONTACTS Optional Isolated spdt contacts Alarm terminals are male quick connects female quick connectsincludedforfieldinstalla...

Page 3: ... plicable local electrical codes ordinances and regulations 2 Limitsmustberatedtocarryandbreakcurrentto theignitiontransformer pilotvalve orfirststage oilvalve andmainfuelvalve s simultaneously 3 AllexternaltimersmustbeListedorComponent Recognized by authorities that have jurisdiction forthespecificpurposesforwhichtheyareused Follow the burner manufacturer instructions when sup plied otherwise pro...

Page 4: ...ORTANT Do not run high voltage ignition trans former wires in the same conduit with the flame detector wiring 5 Refer to Fig 2 and 3 for typical field wiring connec tions Follow the burner manufacturer s wiring diagram if provided Fig 2 Gas system with interrupted ignition APPLICATIONS Either a line or low voltage controller can be used If a line voltage controller is used connect it between the l...

Page 5: ...E OIL VALVE IF USED OIL VALVE OperationAnd Checkout CAUTION 1 Use extreme care while testing the RA890G line voltage is present on some terminals and contacts when power is On 2 Disconnect power supply before removing cover removing RA890G from subbase or reinstalling RA890G onto subbase PRELIMINARY CHECKS Before placing the system in operation complete the following preliminary checks 1 Check wir...

Page 6: ...an a needle width 2 The flame current is at least 1 5 microamperes for an ultraviolettypedetectorsuchasusedwiththeRA890G If a satisfactory reading is not obtained check the power sourcefortheproperlinevoltage andtheflamesizeandthe detector for proper sensing Directions for obtaining a steady current reading are included in the instructions packed with the C7027 C7035 or C7044 Ultraviolet Flame Det...

Page 7: ...tes for the purge of unburned gases in the firebox before proceeding to the next step 10 Repeat the entire turndown test until the flame is established promptly in step 7 11 Turn up the pilot to full flame at the completion of the test Perform a flame current check before leaving the job IGNITION SPARK RESPONSE TEST The flame detection system should not respond to the ignition spark no meter movem...

Page 8: ... lens 6 DO NOT MANUALLY PUSH IN THE RA890 RE LAYS This may damage the relays and it is an unsafe practice because it overrides the protective features of the relay Clean relay contacts only as instructed below PERIODIC MAINTENANCE The specific maintenance schedule setup depends on severalfactorsincludingtypeofequipmentbeingcontrolled operating conditions dirt and heat especially cost of a nuisance...

Page 9: ...e flame detector or external circuit Replace the detector TEST STARTING OPERATION 6 Set controller to call for heat increase setpoint 7 Observe load relay for pull in a Load relay pulls in to light pilot and start burner proceed to step 11 b Load relay does not pull in proceed to step 8 c Loadrelaypullsinbutdoesnotlightorburnerdoesnot start proceed to step 10 8 Check line voltage controller if use...

Page 10: ...result from extreme low voltage notifypowercompany orfromalooseconnection tighten Flame relay chatter may result from improper combus tion adjust burner or soot or carbon on flame detector clean and correct the cause REPEATED LOCKOUTS OR CONTROL FAILURES The most common causes of repeated failure of this control or flame detector or of repeated lockouts are a High ambient temperatures over 125 F 5...

Page 11: ...11 60 2035 9 ...

Page 12: ...Home and Building Control Helping You Control Your World Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario M1P 2V9 Printed in U S A www honeywell com bbc ...

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