Honeywell MeshGuard CO2 IR User Manual Download Page 1

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MeshGuard LEL IR & CO2 IR User’s Guide

MeshGuard

™

LEL IR

MeshGuard

™

User’s Guide

Rev. E

January 2019

P/N: D01-4014-000

Summary of Contents for MeshGuard CO2 IR

Page 1: ...MeshGuard LEL IR CO2 IR User s Guide 1 MeshGuard LEL IR MeshGuard CO2 IR User s Guide Rev E January 2019 P N D01 4014 000 ...

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Page 3: ... 25 5 9 5 Change High Alarm 27 5 9 7 Change SPAN value 29 5 9 8 Change Pan ID 30 5 9 9 Join Mesh Network 30 5 9 10 Change Communication Interval 30 6 Diagnostic Mode 31 6 1 Entering Diagnostic Mode 31 6 2 Exiting Diagnostic Mode 31 6 3 Diagnostic Mode Readings 32 6 3 1 Sensor Raw Count 32 6 3 2 Battery Raw Count 32 6 3 3 Temperature Raw Count 32 6 3 4 Zero Raw Count 32 6 3 5 Calibration Delta Coun...

Page 4: ... IR CO2 IR User s Guide 4 7 3 Sensor Filter Replacement 40 7 4 Sensor Replacement 41 8 Controlled Part Of MeshGuard LEL IR FTD 3000 Manual 42 9 Troubleshooting 56 10 Alarm Signal Summary 57 11 Year Of Manufacture 58 ...

Page 5: ...n and its operational mode Calibration intervals and bump test procedures may vary due to national legislation Honeywell recommends using calibration gas cylinders containing the gas that is appropriate to the sensor you are using and in the correct concentration Sensor Specifications Cross Sensitivities And Calibration Information For information on sensor specifications cross sensitivities and c...

Page 6: ...oduct The product will perform as designed only if it is used maintained and serviced in accordance with the manufacturer s instructions The user should understand how to set the correct parameters and interpret the obtained results CAUTION To reduce the risk of electric shock turn the power off before opening this instrument or performing service Never operate the instrument when the instrument i...

Page 7: ... T4 Gb Ex d ia I Ma Ui 3 6V Ci 86µF Li Ri 3 5µH ohm WARNING Substitution of components may impair suitability for intrinsic safety Replace batteries only in non hazardous locations WARNING To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Proper Product Disposal At End Of Life EU Directive 2012 19 EU Waste Electrical and Electronic Equipment WEEE This sy...

Page 8: ...ential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be de...

Page 9: ...alerts MeshGuard LEL IR single combustible gas LEL Lower Explosive Limit monitor and the MeshGuard CO2 IR CO2 monitor are integrated with a wireless mesh network enabled transmission radio module Each has the option of relaying the wireless signal to other MeshGuard LEL IRs or MeshGuard CO2 IRs as needed to bypass obstacles The built in radio board operates on a frequency of 2 4GHz and complies wi...

Page 10: ...orming and configuration Operating distance up to 300 m line of sight Very low cost installation no hardwiring involved Large area coverage with multi hop mesh network Field replaceable battery and sensor Loud audio alarm 90dB 30cm 12 Large easy to read continuous display of LEL in or CO2 in LEL 0 to 100 LEL CO2 Low range 0 to 5 and high range 0 to 100 CO2 sensors available User adjustable high an...

Page 11: ...hGuard CO2 IR is virtually identical Both are available in a metal enclosure or a plastic enclosure Functionality is identical regardless of the enclosure 1 LED alarm 2 LCD with backlighting 3 Buzzer alarm 4 Sensor gas inlet 5 Battery cover on bottom 6 Y MODE and N keys 7 Antenna 7 1 2 3 5 5 Plastic Housing Metal Housing 4 ...

Page 12: ...unication if on continuously the monitor is in STD if blinking the monitor is in RTR 4 Reading Value 5 12 High Alarm 6 12 Low Alarm 7 8 Span Calibration 9 Save Setting 10 LEL Unit or CO2 Unit 11 LEL or CO2 sensor indicator LEL shown 12 Alarm Indicator Remark Concentration unit is shown as percentage of LEL or Vol for CO2 ...

Page 13: ...me Internal Battery at normal temperature STD Mode up to 2 months RTR Mode up to 10 days External Battery at normal temperature STD Mode up to 4 months RTR Mode up to 1 5 months No internal battery usage External Battery at normal temperature STD Mode up to 80 days RTR Mode up to 40 days STD is standard function device RTR is router function device Operating Temperature WithInternalBattery LEL 20 ...

Page 14: ...his device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation ...

Page 15: ... key and release it when the instrument beeps The monitor is now on as indicated by the display The display briefly shows the firmware version for example F1 0 means firmware version 1 0 F2 0 means firmware version 2 0 etc Then the display shows SOn as the sensor comes on It begins a sensor warm up and counts down by seconds from 60 to 1 The instrument initiates network communication and shows the...

Page 16: ...uous operation in STD mode MeshGuard LEL IR only and the external battery for up to 4 months when powering the MeshGuard LEL IR up to 80 days when powering the MeshGuard CO2 IR When the battery gets low the instrument s alarm beeps once per minute It is recommended that the battery be changed immediately to minimize disruption When the battery is completely depleted the LCD displays OFF and the LE...

Page 17: ...teryPak the MeshGuard LEL IR can run for up to 4 months the MeshGuard CO2 IR up to 80 days 5 6 Operation Modes The instrument can operate in Standard STD or Router RTR mode In STD mode it transmits data to the host at a set interval the default is 30 seconds or anytime an alarm occurs In RTR mode the MeshGuard LEL IR or MeshGuard CO2 IR transmits data in real time and it can also work as a router ...

Page 18: ...r Diagnostic Mode start with the MeshGuard LEL IR turned off and hold both Y and MODE to start it Once Diagnostic Mode is on enter Diagnostic Programming Mode by holding N and MODE together 5 7 Detection Mode Whenever you start MeshGuard LEL IR or MeshGuard CO2 IR by pressing and holding MODE it is automatically in Detection Mode The instrument displays the current reading or ...

Page 19: ...between EUI Extended Unique Identifier and its value the EUI is a unique unit ID for each detector in a network Press MODE and it alternates between Pan and ID Personal Area Network Identifier and its value all units in a network must have the same Pan ID Press MODE to return to the detector reading or Note If you do not press a button for 60 seconds or if an alarm condition occurs the instrument ...

Page 20: ...ding Data While the instrument typically sends reading data to the network on a fixed interval you can send the data anytime Press the Y key The screen alternates between Ini and nEt one time sends the current sensor data and returns to the detector reading ...

Page 21: ...9 Programming Mode Programming Mode allows you to perform any of the following actions listed in order of appearance Zero Calibration Span Calibration High Alarm Low Alarm Change Span Value Change Pan ID Join Mesh Network Communication interval ...

Page 22: ...ears in the display Pressing N steps you through all the screens and then returns to the first programming display Each display alternates between its name and a status message or value Note You can exit Programming Mode at any time by pressing MODE Also if you do not make a change within one minute the instrument exits Programming Mode and returns to Detection Mode ...

Page 23: ... to the next menu 3 Press Y to enter The LCD displays go 5 9 2 Exiting Programming Mode You may exit Programming Mode anytime and return to Detection Mode in either of these two ways 1 Press MODE The instrument exits Program Mode and shows the current reading in Detection Mode 2 Do not press any buttons for 1 minute The instrument automatically exits Programming Mode and returns to Detection Mode ...

Page 24: ...eroing the CO2 sensor in ambient air will not allow for a true zero to be set The CO2 sensor should be zeroed in 99 9 pure zero air Note If you use a zero air or other gas cylinder you must use the MeshGuard Calibration Adapter A calibration adapter is not necessary for calibrating the MeshGuard LEL IR in clean fresh air When CAL and go are displayed in alternation and ZERO is shown the instrument...

Page 25: ...n calibration 5 9 4 Span Calibration CAL and go flash in alternation and SPAn is shown The instrument is now ready to perform a span calibration To start calibration press Y The LCD displays go The instrument waits for 10 seconds so that you have time to connect the span gas Connect the calibration gas adapter to the MeshGuard LEL IR or MeshGuard CO2 IR and connect the gas cylinder to the calibrat...

Page 26: ... The LED glows red and the buzzer sounds to provide extra warning The MeshGuard LEL IR automatically returns to the span calibration display Note This could mean the sensor is contaminated or expired Note To stop span calibration before the countdown reaches 0 press any key The LCD displays no and advances to the next programming menu Change High Alarm If the sensor fails try to recalibrate it aga...

Page 27: ...umber and N to decrease it 2 Press MODE to advance to the next digit 3 After moving to the last digit and making changes press MODE A question mark is shown in the display asking if you want to save the change Press Y for yes The message dn means the change is done Press N for no A no message means that the change was abandoned Press MODE to return to the first digit Note Due to certification requ...

Page 28: ... to decrease it 2 Press MODE to advance to the next digit 3 After moving to the last digit and making changes press MODE A question mark is shown in the display asking if you want to save the change Press Y for yes The message dn means the change is done Press N for no A no message means that the change was abandoned Press MODE to return to the first digit Note Due to certification requirements fo...

Page 29: ...ent value Change the value if necessary LEL value is shown here To change the value 1 Press Y to increase the number and N to decrease it 2 Press MODE to advance to the next digit 3 After moving to the last digit and making changes press MODE A question mark is shown in the display asking if you want to save the change Press Y for yes The message dn means the change is done Press N for no A no mes...

Page 30: ...s the change is done Press N for no A no message means that the change was abandoned Press MODE to return to the first digit 5 9 9 Join Mesh Network Press Y to initiate joining a network Three bars flash in sequence while it searches When it is done it alarms once and displays dn for done 5 9 10 Change Communication Interval This menu allows you to change the interval between wireless transmission...

Page 31: ...the sensor the display shows rAU followed by a number or if there is no diagnostic information The following chart shows how to navigate Diagnostic Mode pressing N repeatedly steps through the screens 6 2 Exiting Diagnostic Mode Note You can exit Diagnostic Mode and enter Programming Mode and calibrate the MeshGuard LEL IR as usual by pressing both MODE and N for three seconds When entering Progra...

Page 32: ...ection Mode 6 3 3 Temperature Raw Count Temperature Raw Count is indicated by tNp followed by a number Press N to advance to the next reading Press MODE and Y together for three seconds to exit Diagnostic Mode and enter Detection Mode 6 3 4 Zero Raw Count Zero Raw Count is indicated by 0rC followed by three dashes This indicates that the sensor has digital output that does not produce a raw count ...

Page 33: ...MODE and Y together for three seconds to exit Diagnostic Mode and enter Detection Mode 6 3 7 Radio Module Firmware Version Radio Module Firmware Version is indicated by rdF followed by a number for example 109 stands for version 1 09 Press N to return to the first raw count Press MODE and Y together for three seconds to exit Diagnostic Mode and enter Detection Mode ...

Page 34: ...or press a key for 60 seconds it reverts to the standard Diagnostic Mode Important After you make changes in Diagnostic Mode it is recommended that you turn off the instrument and turn it on again before using it Enter this programming mode by first entering Diagnostic Mode This requires starting the instrument while holding Y and MODE When you see the Sensor Raw Count screen hold MODE and N until...

Page 35: ...e next menu The LCD displays the current value enabled or disabled Change the value if necessary Note dIS means disabled radio off and En means on radio on 6 4 2 Enable STD or RTR Press Y to toggle the setting from STD to RTR and vice versa For details on STD and RTR modes see page Error Bookmark not defined 6 4 3 Factory Setting Press Y to return the MeshGuard LEL IR to its original factory setti...

Page 36: ...MeshGuard LEL IR CO2 IR User s Guide 36 7 Internal Battery Replacement Battery 3 pin end Hexagonal end Battery compartment Battery removal tool P N 019 2044 000 Battery cover Battery ...

Page 37: ...it in general waste 3 Insert the new battery with its positive pole towards the inside of the instrument 4 Replace the battery cover by turning it clockwise with the 3 pin end of the tool Note After changing the battery wait at least 60 seconds before turning the EchoView Host on WARNING Only change the internal battery in non hazardous locations and use the battery Honeywell RAE Systems provides ...

Page 38: ...ompartment Bottom views of the instrument in its steel enclosure are shown in the procedure below 1 Remove battery cover with the 3 pin end of the sensor and battery removal tool by turning counterclockwise 2 Lift off the cover 3 Insert the power end of the cable connected to the PowerPak 4 Use the open hex end of the wrench and with both pins mated with the two holes on the power end tighten by t...

Page 39: ...shGuard LEL IR or MeshGuard CO2 IR securely in its housing you can remove the cover over the battery compartment so that you can replace the internal battery in the instrument Use the sensor and battery removal tool as shown WARNING Use only RAE Systems battery P N 500 0111 000 EVE ER34615 or XENO XL 205F for the internal battery The internal battery must be replaced under a Hot Work Permit where ...

Page 40: ...te up even after a zero calibration this may indicate a dirty filter 1 Use the 3 pin end of the tool to unscrew and open the filter holder by turning it counterclockwise 2 Remove and discard the filter 3 Place a new filter inside the monitor 4 Replace the filter holder by turning it clockwise with the 3 pin end of the tool Filter Filter holder ...

Page 41: ... a new sensor into the compartment Important Ensure that the RAE Systems part number matches the sensor that was removed WARNING Use only the same sensor model as the one installed when the monitor was purchased 5 Replace the sensor compartment cover using by turning it clockwise using the hexagonal end of the tool 6 Replace the filter holder by turning it clockwise using the 3 pin end of the tool...

Page 42: ...t when exposed to 0 43mW cm2 RF interference 5 watt transmitter at 12 Humidity 0 to 95 relative humidity non condensing WARNING cCSAus only CERTIFICATION ONLY APPLIES FOR FIXED INSTALLATIONS WARNING ONLY THE COMBUSTIBLE GAS DETECTION PORTION OF THIS INSTRUMENT HAS BEEN ASSESSED FOR PERFORMANCE UNIQUMENT LA PORTION POUR DETECTOR LES GAZ COMBUSTIBLES DE CET INSTRUMENT A ÉTÉ ÉVALUÉE CAUTION HIGH OFF ...

Page 43: ...centration beyond upper scale limit which may be hazardous WARNING cCSAus only WIRELESS COMMUNICATION IS INTENDED FOR USE AS A SECONDARY REMOTE ALARM STATUS NOTIFICATION ONLY PRIMARY ALARMING OF COMBUSTIBLE GAS HAZARDS IS PROVIDED LOCALLY BY THE DETECTOR WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY MeshGuard LEL IR Range Resolution Response Time Range 0 to 100 LEL Resolution 1 LE...

Page 44: ... in its housing you can remove the cover over the battery compartment so that you can replace the internal battery in the MeshGuard LEL Use the sensor and battery removal tool as shown WARNING Use only RAE Systems battery P N 500 0111 000 EVE ER34615 or XENO XL 205F for the internal battery The internal battery must be replaced under a Hot Work Permit where the atmosphere is determined to be non h...

Page 45: ... alarm port to permanently mute it When starting up the instrument simultaneously turns the backlight on and off beeps once and blinks once The screen shows On Firmware version Count down from 60 to 0 The instrument performs a final checkout and the screen shows a countdown to full operational functionality Use M8 size screw or nut flat washer and lock washer Use M8 size screw or nut flat washer a...

Page 46: ...ring the countdown the shutoff operation is canceled and the instrument continues normal operation The countdown proceeds as follows accompanied at each step with an alarm beep and light flash The display shows the countdown in sequence 5 4 3 2 1 off When you see off release your finger from the MODE key The instrument is now off Caution The alarm is very loud During shutdown you can mute most of ...

Page 47: ...Press MODE to return to the top of the Calibrate Monitor menu or press Y to return to the top of the Normal Mode menu Change Alarm Limits The high and low alarm limits the points at which alarms are triggered can be modified in this set of menus Alarm Signals During each measurement period the gas concentration is compared with the programmed alarm limits gas concentration alarm limit settings Low...

Page 48: ...r and LED are activated Calibrating MeshGuard LEL IR Calibration intervals and procedures may vary due to national legislation Calibration gas flow should be verified and be between 400 cc min and 800 cc min IMPORTANT If you use a zero air or other gas cylinder you must use the MeshGuard Calibration Adapter A calibration adapter is not necessary for calibrating the MeshGuard LEL IR in clean fresh ...

Page 49: ...ro calibration Press Y The LCD displays go The display counts down from 10 to 0 After the countdown reaches 0 the LCD displays dn for done The reading should show 0 zero Otherwise repeat the zero calibration Note To stop zero calibration before the countdown reaches 0 press any key The LCD displays no and advances to the next programming menu Span calibration ...

Page 50: ...pan gas Connect the calibration gas adapter to the instrument and connect the gas cylinder to the adapter Start the flow of gas When the gas flow starts the LCD displays gAS and the span concentration value The MeshGuard LEL IR now counts down to 0 Note The countdown time varies according to the type of sensor used in the instrument After counting down and reaching 0 the LCD displays dn The readin...

Page 51: ...D glows red and the buzzer sounds to provide extra warning The instrument automatically returns to the span calibration display Note This could mean the sensor is contaminated or expired Note To stop span calibration before the countdown reaches 0 press any key The LCD displays no and advances to the next programming menu Change High Alarm ...

Page 52: ...ment 1 Unplug the battery connector 2 Loosen the safety screw holding the battery 3 Mount a new battery on the mounting bracket 4 Tighten the safety screw 5 Connect the MeshGuard LEL IR to the battery 6 Switch on the instrument Note Always recalibrate the instrument after service FTB 1000 Exter ...

Page 53: ... LEL IR CO2 IR User s Guide 53 8 1 Sensor And Internal Battery Replacement ATEX IECEx Only 3 pin end Hexagonal end Sensor compartment Internal battery compartment Sensor and battery removal tool P N 019 2044 000 ...

Page 54: ...ockwise 2 Remove the battery 3 Insert the new battery with its positive pole towards inside of the unit 4 Replace the battery cover by turning it clockwise with the 3 pin end of the tool Note Only change the battery in non hazardous locations and use the battery RAE Systems provides part number 500 0111 000 EVE model ER34615 or XENO XL 205F Only remove the external battery adapter in non hazardous...

Page 55: ... Gently push a new sensor into the compartment 5 Replace the sensor compartment cover using by turning it clockwise using the hexagonal end of the tool 6 Replace the filter holder by turning it clockwise using the 3 pin end of the tool WARNING Only replace the sensor in non hazardous locations Always calibrate the instrument after changing a sensor If the sensor fails try to calibrate it again If ...

Page 56: ...hguard CO2 IR and the controller There is an obstruction between the instrument and the controller Controller does not receive completed data packet Battery is low MeshGuard LEL CO2 IR and controller have different Pan ID numbers The distance should be 300 m line of sight Deploy a router between the remote monitor and the controller Relocate the instru ment or deploy RTR mode in instrument or Mesh...

Page 57: ...ems Customer Service 10 Alarm Signal Summary Alarm Mode When LCD Buzzer LED Over Range 100 LEL or 5 CO2 low range or 100 Vol CO2 high range 3 beeps per second High Alarm high alarm setting 3 beeps per second Low Alarm low alarm setting 2 beeps per second Zero Drift 0 ppm 1 beep per second Battery Low 3 2V 1 beep per minute Battery Exhausted 3 1V 1 beep per second ...

Page 58: ... of manufacture refer to the serial number of the instrument The letter in the serial number indicates the year of manufacture For example M indicates the manufacturing year is 2010 Letter Year V 2018 W 2019 A 2020 B 2021 C 2022 D 2023 E 2024 F 2025 G 2026 H 2027 I 2028 J 2029 K 2030 ...

Page 59: ...Honeywell Internal For more information www raesystems com D01 4014 000 Rev E January 2019 2019 Honeywell International ...

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