Contents
User manual for HON R100 gas pressure regulator with HON P095NG pilot
2
Contents
1
General considerations
4
1.1
About this user manual
4
1.2
About the safety notices
5
2
Description
7
2.1
Intended use
7
2.2
Device models
8
2.3
Labels/Markings
9
2.4
Identifying the device
10
2.5
Layout and operation
12
2.6
Technical specifications
17
3
Safety
21
3.1
Basic safety rules
21
3.2
Requirements concerning the workforce, personal protective gear, workplaces
22
4
Basics for installing the device in a pipe
25
4.1
Installation examples
25
4.2
Meter run characteristics
27
4.3
Operating and measuring lines
29
4.4
Alternative application example: Active monitor regulator
30
5
Transport, installation and start‐up
32
5.1
Transporting the gas pressure regulator
32
5.2
Installing the gas pressure regulator
34
5.3
Installing the device connections
35
5.4
Checking the system for leaks
36
5.5
Starting up the gas pressure regulator
38
6
Adjusting the settings of the device
40
6.1
Setting the target pressure
40
7
Malfunctions
42
7.1
Malfunctions
42
8
Maintenance
44
8.1
Maintenance schedule
44
8.2
Preparing for the maintenance
45
8.3
Starting maintenance
45
8.4
Maintaining the actuator assembly
50
8.4.1
Maintaining the HON R100NG actuator assembly
50
8.5
Maintaining the pilot
62
8.5.1
Maintaining the HON P095NG‐HP pilot
62
8.5.2
Maintaining the HON P095NG‐MP pilot
65
8.5.3
Maintaining the P095 pilot’s adjustable restrictor
75
8.6
Completing the maintenance
76
