Honeywell Green Class meter Installation Instructions Manual Download Page 7

GREEN CLASS METER

7

62-0340-01

METER INSTALLATION

Mounting

1. 

Using the appropriate sized mounting hardware, fasten 

the Class 200 meter enclosure to the selected mount-

ing surface.  The four mounting holes are centered 

6.75” H x 4” W.  The mounting hole spacing is identical 

for either the NEMA 12 or NEMA 4X enclosure.

NOTE:   Only the NEMA 4X enclosed unit is suitable for 

outdoor environmental conditions. Units housed in 

NEMA 12 enclosures must only be installed in indoor 

environments where it will not be affected by the ele-

ments, such as 

moisture and extreme temperatures.

Main Power Board Connections

1. 

Install a temporary ground for ESD (Electrostatic Dis-

charge) protection. With all circuits de-energized, con-

nect a temporary protective earth ground connection for 

ESD protection. Prior to performing any unit wiring, be 

sure to discharge any static on your person.

2. 

Install the Class 200 Protective Earth Ground. Connect 

an earth ground wire to the Class 200 protective earth 

ground terminal screw located on the bottom right side 

of the main power board.  After installing the protective 

earth ground wire, securely fasten the protective earth 

ground screw.

WARNING:  Failure to attach the protective earth ground 

wire securely to the enclosure creates a potential shock 

hazard.  Do not operate the Class 200 meter without a 

protective earth ground connection securely installed.

3.  Wire Entry

 

Two openings exist on the unit enclosure, one for 1/2 

in. conduit and one for 3/4 in. conduit. The 3/4 in. con-

duit opening located on the bottom of the enclosure is 

used to bring in MAINS Power (voltage lines to power 

meter) and current sensor wiring.  The 1/2” conduit 

opening located on the top of the enclosure is used to 

interface low voltage signals, such as the IDR inter-

face and isolated pulse output. (Outdoor enclosures  

equipped with one 3/4” conduit opening on bottom of 

enclosure only.) 

 

Route the appropriate cabling to and through the 

respective enclosure opening.  The conduit and fittings 

interfacing the enclosure entrances must be UL listed 

and properly sized to the enclosure port diameter. The 

interfacing fitting must use a gasketed seal ring to inter-

face between the conduit fitting and the enclosure entry 

point.  After installing the conduit fitting and conduit, 

verify that the conduit fittings are aligned properly to 

their respective enclosure entrance ports and tightened 

securely to prevent moisture entry.  VERIFY that each 

conduit slip nut is securely tightened to its respective 

conduit fitting. 

 

Outdoor applications require the use of the optional 

NEMA 4X enclosure.  The same principles outlined 

for indoor meter installations as defined in the afore-

mentioned paragraph carry over and apply to outdoor 

installations with one exception.  This exception is that 

the conduit and fittings for outdoor installations require 

an outdoor material rating. 

4.  Unit MAINS Wiring (Voltage Wiring Connections)

 

Remove the clear shield located over terminal block 

TB1 on the main power board.  This shield can be re-

moved by pressing in on each locking tab located at the 

top of each standoff.  While pressing the tabs inward, 

lift the shield from the standoffs.  Wire each connection 

to  Terminal Block TB1 with stranded wire 14-12 AWG, 

rated at 600 VAC. 

 

Strip back all wire insulation to expose between 1/4 in. 

and 3/8 in. of the copper conductors. Gently twist each 

wire to prevent fraying. Insert the conductors into their 

respective terminal block position and tighten down  

the terminal block screw to securely fasten the conduc-

tor. Terminal block TB1 is clearly labeled PHASE A, 

PHASE B, PHASE C and NEUTRAL. 

 

Connect the NEUTRAL wire to the appropriate terminal 

block position.

NOTE:  For Delta MAINS input wiring, DO NOT connect the 

NEUTRAL wire.  Remove the terminal block screw 

for this position. 

 

Connect the AC mains power wires (Phase A, Phase B 

and Phase C) to their respective positions as labeled 

on terminal block TB1. 

 

After all conductors are connected to their respective 

terminal block positions and tightened down, verify 

that each terminal block screw is securely fastened by 

gently tugging on each conductor. Verify no conductor 

wires are frayed or are shorting to adjacent terminal 

block positions. 

5.  External Switch Mechanism/In-Line Fuse Installa-

tion.

 To ensure a safe installation, the Class 200 meter 

requires an external switch mechanism, such as a 

circuit breaker, be installed on the Class 200 MAINS 

input wiring.  The switch mechanism must be installed 

in close proximity to the meter and easily reachable for 

the operator. This device must also be marked as the 

disconnecting device for the Class 200 meter. 

 

Install 1/10 Amp Slow Activation inline fuses with the 

suitable voltage rating for each conductor phase at the 

MAINS input to the meter. The fuses must be labeled to 

indicate voltage and current rating as well as element 

Summary of Contents for Green Class meter

Page 1: ...Green Class Meter INSTALLATION INSTRUCTIONS 62 0340 01 ...

Page 2: ......

Page 3: ...llation Wiring 8 Main Power Sensor Wiring Diagrams 9 Line Voltage Current Sensor Diagnostics 9 Section 5 0 Monitoring Multiple Loads with One Meter 10 Section 6 0 KWh Meter Features Functions 12 KWh Meter Display Features 12 Entering the kWh Cost into the Meter 13 KWh Meter Hardware Functions 14 Section 7 0 Preventative Scheduled Maintenance 15 Section 8 0 Troubleshooting 16 Section 9 0 Frequently...

Page 4: ...s reflected in total consumption and cost per hour based on the real time load To bring awareness of the environmental impact caused by the energy load the Green Class meter also displays the carbon footprint created by the generation used to supply the electrical power The CO2 emission is displayed in total pounds based on the kWh reading and is also reflected in the real time reading of pounds p...

Page 5: ... a grounded metal object such as conduit or an earth grounded metal enclosure WARNING Use of this instrument in a manner inconsis tent with this manual or not specified by the manufac turer in writing can cause permanent damage to the unit and or serious injury to the operator The protection and safety features provided by this equipment may become impaired or otherwise compromised PRE INSTALLATIO...

Page 6: ...sulted for safety information Standard Config on top ST Config on bottom PRECAUTIONARY SAFETY INFORMATION CAUTION Internal circuit card components are extremely sensitive to electrostatic dis charge Be careful not to touch internal cir cuitry prior to discharging any static buildup on your person To discharge yourself touch a grounded metal object such as conduit or an earth grounded metal enclosu...

Page 7: ...erly to their respective enclosure entrance ports and tightened securely to prevent moisture entry VERIFY that each conduit slip nut is securely tightened to its respective conduit fitting Outdoor applications require the use of the optional NEMA 4X enclosure The same principles outlined for indoor meter installations as defined in the afore mentioned paragraph carry over and apply to outdoor inst...

Page 8: ...is format must be followed in order for the meter to function correctly The Class 200 meter is used with a split core current sensor This sensor opens so that it can be attached around the circuit conductor being monitored without interrupting power Unless otherwise specified all Class 200 meters are supplied with this sensor type The split core current sensor outputs a 0 2 VAC signal pro portiona...

Page 9: ... in delta system Remove neutral terminal block screw for Delta systems The current sensor connection points are located on the bottom center of the main power board If supplied with the terminal block TB1 standard configuration the current sen sors are connected to the 6 positions on the right side If your meter is equipped with removable current sensor terminal blocks ST configuration you can fin...

Page 10: ...ction exists between the core halves Main Board ST Config Shown D5 meter power D1 Final Main Board Checks Once the phase error has been corrected the Display LCD Check Sensor error should extinguish and the Main Power Board LED D1 should extinguish MONITORING MULTIPLE LOADS WITH ONE METER The Class 200 meter provides extreme flexibility by allowing additional sets of current sensors to be used in ...

Page 11: ...SS METER 11 62 0340 01 LOAD SOURCE Line LINE VOLTAGE CURRENT SENSORS A B C N ØΑ ØΒ Ø C Ν G B W B W B W ØΑ ØΒ Ø C LOAD SOURCE Line A B C N LOADA LOAD B CURRENTSENSOR LEADS CURRENT SENSOR LEADS LINE VOLTAGE LEADS ...

Page 12: ...he first screen activates all the digits and icons on the display This is to verify that all segments on the display are functional The second screen will show the amp rating of the meter The first digit on the left side of the dash will always be zero on the kWh meter The four digits on the right side of the dash indicate the amp rating Upon completion of the cycling the meter will return to the ...

Page 13: ...e The Test mode automatically cycles when the meter is first energized Entering the kWh cost into the Green Class Meter 1 Press the MODE button on the circuit board Fig 2 be low located inside the meter s cover Use caution the meter must be turned on for this step Do NOT touch the circuit board mounted on the back of the enclosure as high voltages are present The screen will display 7 digits as sh...

Page 14: ...lse LED Blinks to show the meter load Blink rate increases with load Power On LED When lit indicates power to meter is on Reset PB Press RESET to reset display to zero Display Test PB Press CPU to test display Shows 88888888 then amp rating of meter DIP Switch Meter set up Used ONLY by Honeywell factory personnel CPU Active LED One blink per second indicates normal operation Standard Configuration...

Page 15: ...he picture below shows the various hardware points on the Green Class meter display board that are utilized in setting up the meter for operation The board is located on the inside of the door of the meter and is accessed by opening the meter A pad locking hasp is provided on the meter to prevent unauthorized access Reset Push Button CPU Reset Up Button Down Button Mode Select CPU Active LED Dip S...

Page 16: ...figures or numbers other than zeros when power is turned on 1 Press RESET button located on door inside meter enclosure 5 seconds Display reading all zeros 00000000 1 Determine if load is sufficient to update the display 2 Check RESET button to ensure there are no wires or other objects pressing against it when the door is closed 3 Check the current sensors for installation and polarity 4 Be sure ...

Page 17: ... AWG twisted pair arrangement Consult your local electrical codes for proper sizing requirements FREQUENTLY ASKED QUESTIONS Q The load I need to monitor has parallel feeds How do I install the current sensors for this application A There are two ways you can monitor parallel feeds One method is to clamp the sensors around all feed wires for each phase no additional reading multiplier required The ...

Page 18: ...Degree 2 in accordance with IEC 664 Installation Overvoltage Category Category III Measurement Category Category III Indoor Housing Rating Standard NEMA 12 Outdoor Housing Rating Optional NEMA 4X Display Readout KWh Accumulated cost to date Instantaneous kW projected hourly cost total CO2 emissions projected hourly CO2 emissions Standard Ranges 4 Wire Wye 120 208 VAC 100 200 400 800 1600 and 3200 ...

Page 19: ...s authorization and according to its approved procedures iii the alleged defect is a result of abuse misuse improper maintenance improper installation accident or the negligence of any party iv damaged as a result METER LIMITED WARRANTY of events beyond Honeywell s control or other force majeure events or v used in conjunction with equip ment components accessories parts or materials not supplied ...

Page 20: ... International Inc 1985 Douglas Drive North Golden Valley MN 55422 Honeywell Limited Honeywell Limitée 35 Dynamic Drive Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2011 Honeywell International Inc 62 0340 01 M S 02 11 Printed in U S A ...

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