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GREEN CLASS METER

10

62-0340-01

Line Voltage/Current Sensor Diagnostics

The three-phase AC MAINS voltage wiring and the current 

sensor wiring must be connected in the proper phase se-

quence.  If there is a phase sequence error, the display LCD 

will display a message ‘Check Sensor” in the upper right 

hand corner.  Additionally, LED D1, Check Sensor, will illumi-

nate if there is a phasing error.

Verify that the AC MAINS voltage wires are all connected 

to the correct positions on terminal block TB1.  Inspect the 

MAINS input wiring to verify each conductor is terminated at 

the correct terminal block position.  Using an AC voltmeter, 

measure the AC voltage for each Phase to Neutral terminal 

and to the Frame ground point.

Verify each current sensor by running at least 1% of the full 

scale rated current through the conductor being monitored 

by each phase.  (e.g. 2 amp load required for each phase to 

perform sensor diagnostic procedures.)

•  Verify that the current sensor white and black conductors 

are installed in the correct header positions.

•  Verify the current sensors are installed in the correct 

direction on the conductor being monitored.

•  Verify that the current sensor plugs are terminated in 

the correct header on the Main power board if meter is 

equipped with removable ST terminal blocks.

If the error messages still haven’t been cleared, measure the 

AC voltage inputs across the plug terminals of each current 

sensor, individually.  Set the AC voltmeter to the 20 Volt scale.  

If a reading of zero volts is indicated on the voltmeter, check 

for an open circuit.  An open connection could exist at the 

plug terminals or at a splicing junction.  Also verify a tight con-

nection exists between the core halves.

Main Board ST Config. Shown 

D5 (meter power)

D1

Final Main Board Checks

Once the phase error has been corrected, the Display LCD 

“Check Sensor” error should extinguish and the Main Power 

Board LED D1 should extinguish.

MONITORING MULTIPLE 

LOADS WITH ONE METER

The Class 200 meter provides extreme flexibility by allowing 

additional sets of current sensors to be used in parallel so 

that multiple load locations can be monitored by one meter.  

This feature allows a totalized display readout from two or 

more load circuits.

You may use parallel sensors to monitor specific breakers 

from one panel, specific breakers from more than one panel, 

two or more complete panels, etc.

When paralleling current sensors, the following rules must be 

followed for accurate readings:

1. 

Current sensors must be installed in complete sets of 

three, with a maximum of three sensors installed in 

parallel per phase.

2. 

All sensors used in parallel must be of the same am-

perage rating (i.e. 100 amp, 200 amp, etc.). The rating 

is determined by the current rating (amperage) of the 

Class 200 meter. For example, a 200 amp meter  

must use extra sets of 200 amp current sensors. 

3. 

All locations being monitored must have the same pow-

er source. A 480 volt meter cannot monitor a 208 volt 

load nor can a meter monitor two 480 or 208 volt loads 

if they are from different originating power sources or 

from different transformers.

4. 

The display readings must be multiplied by the number 

of sets of current sensors installed.  E.g. meter reading 

of 5 kWh with 2 sets of current sensors....5 x 2 = 10 

kWh (actual usage.)

NOTE:  One set of current sensors equates to three sen-

sors, one per phase.  The multiplier only applies 

when extra sets of current sensors are installed on 

one meter.  Therefore, if you are using only one set 

of three sensors (one per phase) the multiplier is not 

required.

Summary of Contents for Green Class meter

Page 1: ...Green Class Meter INSTALLATION INSTRUCTIONS 62 0340 01 ...

Page 2: ......

Page 3: ...llation Wiring 8 Main Power Sensor Wiring Diagrams 9 Line Voltage Current Sensor Diagnostics 9 Section 5 0 Monitoring Multiple Loads with One Meter 10 Section 6 0 KWh Meter Features Functions 12 KWh Meter Display Features 12 Entering the kWh Cost into the Meter 13 KWh Meter Hardware Functions 14 Section 7 0 Preventative Scheduled Maintenance 15 Section 8 0 Troubleshooting 16 Section 9 0 Frequently...

Page 4: ...s reflected in total consumption and cost per hour based on the real time load To bring awareness of the environmental impact caused by the energy load the Green Class meter also displays the carbon footprint created by the generation used to supply the electrical power The CO2 emission is displayed in total pounds based on the kWh reading and is also reflected in the real time reading of pounds p...

Page 5: ... a grounded metal object such as conduit or an earth grounded metal enclosure WARNING Use of this instrument in a manner inconsis tent with this manual or not specified by the manufac turer in writing can cause permanent damage to the unit and or serious injury to the operator The protection and safety features provided by this equipment may become impaired or otherwise compromised PRE INSTALLATIO...

Page 6: ...sulted for safety information Standard Config on top ST Config on bottom PRECAUTIONARY SAFETY INFORMATION CAUTION Internal circuit card components are extremely sensitive to electrostatic dis charge Be careful not to touch internal cir cuitry prior to discharging any static buildup on your person To discharge yourself touch a grounded metal object such as conduit or an earth grounded metal enclosu...

Page 7: ...erly to their respective enclosure entrance ports and tightened securely to prevent moisture entry VERIFY that each conduit slip nut is securely tightened to its respective conduit fitting Outdoor applications require the use of the optional NEMA 4X enclosure The same principles outlined for indoor meter installations as defined in the afore mentioned paragraph carry over and apply to outdoor inst...

Page 8: ...is format must be followed in order for the meter to function correctly The Class 200 meter is used with a split core current sensor This sensor opens so that it can be attached around the circuit conductor being monitored without interrupting power Unless otherwise specified all Class 200 meters are supplied with this sensor type The split core current sensor outputs a 0 2 VAC signal pro portiona...

Page 9: ... in delta system Remove neutral terminal block screw for Delta systems The current sensor connection points are located on the bottom center of the main power board If supplied with the terminal block TB1 standard configuration the current sen sors are connected to the 6 positions on the right side If your meter is equipped with removable current sensor terminal blocks ST configuration you can fin...

Page 10: ...ction exists between the core halves Main Board ST Config Shown D5 meter power D1 Final Main Board Checks Once the phase error has been corrected the Display LCD Check Sensor error should extinguish and the Main Power Board LED D1 should extinguish MONITORING MULTIPLE LOADS WITH ONE METER The Class 200 meter provides extreme flexibility by allowing additional sets of current sensors to be used in ...

Page 11: ...SS METER 11 62 0340 01 LOAD SOURCE Line LINE VOLTAGE CURRENT SENSORS A B C N ØΑ ØΒ Ø C Ν G B W B W B W ØΑ ØΒ Ø C LOAD SOURCE Line A B C N LOADA LOAD B CURRENTSENSOR LEADS CURRENT SENSOR LEADS LINE VOLTAGE LEADS ...

Page 12: ...he first screen activates all the digits and icons on the display This is to verify that all segments on the display are functional The second screen will show the amp rating of the meter The first digit on the left side of the dash will always be zero on the kWh meter The four digits on the right side of the dash indicate the amp rating Upon completion of the cycling the meter will return to the ...

Page 13: ...e The Test mode automatically cycles when the meter is first energized Entering the kWh cost into the Green Class Meter 1 Press the MODE button on the circuit board Fig 2 be low located inside the meter s cover Use caution the meter must be turned on for this step Do NOT touch the circuit board mounted on the back of the enclosure as high voltages are present The screen will display 7 digits as sh...

Page 14: ...lse LED Blinks to show the meter load Blink rate increases with load Power On LED When lit indicates power to meter is on Reset PB Press RESET to reset display to zero Display Test PB Press CPU to test display Shows 88888888 then amp rating of meter DIP Switch Meter set up Used ONLY by Honeywell factory personnel CPU Active LED One blink per second indicates normal operation Standard Configuration...

Page 15: ...he picture below shows the various hardware points on the Green Class meter display board that are utilized in setting up the meter for operation The board is located on the inside of the door of the meter and is accessed by opening the meter A pad locking hasp is provided on the meter to prevent unauthorized access Reset Push Button CPU Reset Up Button Down Button Mode Select CPU Active LED Dip S...

Page 16: ...figures or numbers other than zeros when power is turned on 1 Press RESET button located on door inside meter enclosure 5 seconds Display reading all zeros 00000000 1 Determine if load is sufficient to update the display 2 Check RESET button to ensure there are no wires or other objects pressing against it when the door is closed 3 Check the current sensors for installation and polarity 4 Be sure ...

Page 17: ... AWG twisted pair arrangement Consult your local electrical codes for proper sizing requirements FREQUENTLY ASKED QUESTIONS Q The load I need to monitor has parallel feeds How do I install the current sensors for this application A There are two ways you can monitor parallel feeds One method is to clamp the sensors around all feed wires for each phase no additional reading multiplier required The ...

Page 18: ...Degree 2 in accordance with IEC 664 Installation Overvoltage Category Category III Measurement Category Category III Indoor Housing Rating Standard NEMA 12 Outdoor Housing Rating Optional NEMA 4X Display Readout KWh Accumulated cost to date Instantaneous kW projected hourly cost total CO2 emissions projected hourly CO2 emissions Standard Ranges 4 Wire Wye 120 208 VAC 100 200 400 800 1600 and 3200 ...

Page 19: ...s authorization and according to its approved procedures iii the alleged defect is a result of abuse misuse improper maintenance improper installation accident or the negligence of any party iv damaged as a result METER LIMITED WARRANTY of events beyond Honeywell s control or other force majeure events or v used in conjunction with equip ment components accessories parts or materials not supplied ...

Page 20: ... International Inc 1985 Douglas Drive North Golden Valley MN 55422 Honeywell Limited Honeywell Limitée 35 Dynamic Drive Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2011 Honeywell International Inc 62 0340 01 M S 02 11 Printed in U S A ...

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