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Honeywell

CD3000S-1PH from 125A to 700A

User’s Manual

5.2 Cabling detail

Use 75°C copper (CU) conductor only, provided with the terminal type indicated below.

Current/courant

Torque/couple

Lb-in (N-m)

Wire

Range/cable

Wire

Terminal/terminal

125A, 150A,

200A,

265 (30)

1

3/0

Polymeric Terminal

Block M8

300A, 400A

500A

600A, 700A

505 (57.0)

Bus Bar

Bus Bar Adapter M10

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Summary of Contents for CD3000S-1PH

Page 1: ...EN1I 6301 CD3000S 1PH THYRISTOR UNIT From 125A to 700A USER S MANUAL Rev 12 2004 ...

Page 2: ...EN1I 6301 ...

Page 3: ...nstallation and wiring information 8 4 1 Identification of the unit 8 4 2 Installation 8 4 3 Dimensions 9 4 4 Fixing Holes 10 5 Wiring Instructions 11 5 1 Removing the cover 11 5 2 Cabling detail 14 5 3 Wiring connection 16 5 4 LED Status Table 17 6 Start up 18 6 1 Auxiliary supply 19 6 2 Input configuration 20 7 Thyristor firing mode 21 7 1 Zero Crossing ZC 21 8 Fuses and fuseholder 22 8 1 Fuses ...

Page 4: ...ristor unit is only permitted to specialized personnel the authorised personnel must read this manual before to have access to the unit the access to the units must be denied to unauthorized personnel Important warnings attention Local regulations regarding electrical installation should be rigidly observed Safety regulations must be rigidly observed Don t bend components to maintain insulation di...

Page 5: ...e supply for all electronic circuit but not in parallel with contactor s coil solenoids and other inductive or capacitive loads It s recommended to use a shielded transformer Electromagnetic compatibility compatibilité électromagnétique Our thyristor unit has an excellent immunity to electromagnetic interferences if all suggestions contained in this manual are respected In respect to a good Engine...

Page 6: ...mand from controller the error signal is used to automatically hold the power at demanded level 1 4 What is a thyristor unit A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel To switch on the alternating current the input signal will be on and the thyristor will switch off at first zero crossing voltage with no input signal The benefits of thy...

Page 7: ...600V on request Input signal SSR Firing mode Zero Crossing ZC Auxiliary voltage supply 230 Æ 200 230V 15 10 VA power consumption 460 Æ 300 460V 15 10 VA power consumption Fan voltage supply 230V 15 110V 15 on request Fuses Internal Mounting Bulk head mounting Protection IP20 2 2 Input features Input signal Maximum current drain ON condition OFF condition SSR 12mA constant current 4V max 30V 1V 5 w...

Page 8: ...20 2500 400 24 600 1200 1600 200 7800 15 300000 47 70 397 2500 500 24 600 1200 1600 200 8000 15 306000 47 70 530 2500 600 24 600 1200 1600 1000 17800 15 1027000 47 70 589 2500 700 24 600 1200 1600 1000 17800 15 1027000 47 70 712 2500 2 4 Derating curve 1 0 8 0 6 0 4 0 2 0 45 55 65 75 85 K C I I x K NOM MAX 2 5 Fans The thyristor units are equiped with a fan The fan supply must be protected with a ...

Page 9: ...oltage supply Specify the value of the line supply 3 Max VOLTAGE of CD3000S 480V 600V The voltage on the identification label must be equal or more than operating voltage The minimum voltage supply to the load is 24V 4 Auxiliary Voltage 230V 200 230V 15 10VA 460V 300 460V 15 10VA 600V 600V 15 10VA on request 5 Input SSR 4 30VDC 6 Firing ZC Zero Crossing 7 Options FAN110 Fan voltage supply 110VAC 1...

Page 10: ...gs of the unit This label is on the board inside the unit as represented below Identification label 4 2 Installation CD3000S unit should be always mounted in vertical position to improve air cooling on heatsink Maintain minimum distances in vertical and in horizontal as below represented Don t install in proximity of hot elements and near units generating electromagnetic interferences When more un...

Page 11: ... 700A Honeywell 4 3 Dimensions Size W mm H mm D mm 125A S9 116 316 187 150A S9 116 316 187 200A S9 116 316 187 300A S12 137 520 270 400A S12 137 520 270 500A S12 137 520 270 600A S12 137 520 270 700A S12 137 520 270 9 www honeywell com imc ...

Page 12: ...00A User s Manual 4 4 Fixing Holes A B C Size A mm B mm C mm 125A S9 96 290 104 150A S9 96 290 104 200A S9 96 290 104 300A S12 97 495 97 400A S12 97 495 97 500A S12 97 495 97 600A S12 97 495 97 700A S12 97 495 97 www honeywell com imc 10 ...

Page 13: ...eatsink For safety connect the heatsink to hearth using its terminal with hearth symbol CD3000S can be susceptible to airborne interferences from near equipment or from interferences on main supply so a number of precautions must be taken Contactors coils and chokes must have in parallel a RC filter and must be supplied with a different voltage line All input output signal must use screened bifila...

Page 14: ...supply voltage 230 460Vac 600V opt 4 N C not connected 5 Fan supply 230V 110V opt 6 Fan supply 230V 110V opt 7 Reset 8 Reset 9 Input command signal SSR 10 Input command signal SSR 11 Volt GND only on S12 size 12 Output 8Vdc stabilized 1mA max only on S12 size 13 Output command signal to CD3000 slave only on S12 size 14 Output command signal to CD3000 slave only on S12 size 15 Not used 16 Not used ...

Page 15: ... 5 1 2 Power Terminals Before connect or disconnect make sure that the power control cables and wires are insulated from the voltage Terminal Description L2 Line Input T2 Load Output S9 power connection S12 power connection L2 T2 13 www honeywell com imc ...

Page 16: ... CU conductor only provided with the terminal type indicated below Current courant Torque couple Lb in N m Wire Range cable Wire Terminal terminal 125A 150A 200A 265 30 1 3 0 Polymeric Terminal Block M8 300A 400A 500A 600A 700A 505 57 0 Bus Bar Bus Bar Adapter M10 www honeywell com imc 14 ...

Page 17: ... 2 x 1 0 M10 400A 2 x 95 2 x 3 0 M10 2 x 95 2 x 3 0 M10 500A Bus Bar 60 x 4 mm Bus Bar 60 x 4 mm 600A Bus Bar 60 x 5 mm Bus Bar 60 x 5 mm 700A Bus Bar 60 x 6 mm Bus Bar 60 x 6 mm Auxiliary connectors and earth Current Auxiliary Supply Earth Cable Cable mm2 AWG mm2 AWG Screw M 125A 0 50 18 16 6 M6 150A 0 50 18 16 6 M6 200A 0 50 18 25 4 M8 300A 0 50 18 50 1 M8 400A 0 50 18 50 1 M8 500A 0 50 18 70 1 ...

Page 18: ...R T2 AVAILABLES ONLY ON S12 SIZE NOTE IMPORTANT The user installation must be protected by electromagnetic circuit breaker or by fuse isalator If the auxiliary voltage written on the identification label is different from supply voltage to the load use an external transformer as reported above To work terminals 7 8 must be linked Fan voltage supply is standard 230VAC 15 50 60Hz or optional 110VAC ...

Page 19: ...Honeywell 5 4 LED Status Table LED STATUS DESCRIPTION PW green led Auxiliary supply is not connect Auxiliary supply is connect ON green led OFF Condition Load IS NOT Powered ON Condition Load IS Powered Light OFF Light ON 17 www honeywell com imc ...

Page 20: ...al verify that all auxiliary connections are right fan voltage equal than nominal 230V std 110V optional After which supply thyristor unit giving the maximum input signal and verify that load current is equal or less than thyristor unit nominal current Warning this procedure can be done just by specialized personnel The thyristor unit is delivered configured and tuned in line with customer require...

Page 21: ...ize Auxiliary supply jumpers for S12 size J11 J10 J9 J11 J10 J9 230V Auxiliary supply To set the auxiliary power supply to 230V close J9 and J11 and open J10 as shown below 460V Auxiliary supply To set the auxiliary power supply to 460V close J10 and open J9 and J11 as shown below 600V Auxiliary supply This is a special version on request In this case the unit is supplied already configured J11 J1...

Page 22: ...ation Warning this procedure can be done just by specialized personnel Location of input selection jumpers for S9 size Location of input selection jumpers for S12 size Jumpers Configuration MAIN PCB Input J7 J16 J17 J13 SSR A B C A B C A B C FITTED www honeywell com imc 20 ...

Page 23: ...E SUPPLY V ZERO CROSSING 7 1 Zero Crossing ZC ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operate like a contactor The Cycle time is performed by temperature controller ZC minimize interferences because the Thyristor unit switch ON OFF at zero voltage 21 www honeywell com imc ...

Page 24: ... Mod No modéle fusible Current ARMS I t A2 sec Vac 125A 200 FEE 200 11400 660 6 6 URY 000 BS88 200 200 16000 660 150A 200 FEE 200 11400 660 6 6 URY 000 BS88 200 200 16000 660 300A 350 FM 350 105000 660 6 6 URZ 000 BS88 Z 350 350 85000 660 400A 550 FMM 550 215000 660 6 6 URZ 000 BS88 Z 550 550 208000 660 500A 700 FMM 700 420000 660 6 6 URZ 000 BS88 Z 700 700 340000 660 600A 2x 450 FMM 450 105000 66...

Page 25: ... 3 see wiring diagram Give auxiliary voltage supply to terminals 1 3 Thyristor unit doesn t go in conduction with input signal Green LED PWR light on and green LED ON in off condition No input signal Reversed polarities of input signal Reset contact in open condition see wiring diagram Provide to give input signal Reverse the input signal polarity Make link on reset terminals Load current flows al...

Page 26: ...etted value This means that also with input signal in ON condition the unit is switched OFF and the system can not work at full power For these reason is important to control periodically the fan status checking that is rotating 9 4 Servicing In order to have correct cooling the user must clean the heatsink and the protective grill of fan The frequence of this servicing depends on environmental po...

Page 27: ...ria GmbH Phone 43 316 400123 FAX 43 316 40017 Belgium Honeywell SA NV Phone 31 0 205656999 FAX 31 0 165330746 Bulgaria Honeywell EOOD Phone 359 2 79 40 27 FAX 359 2 79 40 90 Czech Republic Honeywell spol s r o Phone 420 54324 5014 FAX 420 54324 5011 Denmark Honeywell A S Phone 45 39 55 55 55 FAX 45 39 55 55 58 Finland Honeywell OY Phone 358 3 2727625 FAX 358 3 2728600 France Honeywell SA Phone 33 ...

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