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User’s Manual 

CD3000S-1PH from 125A to 700A 

Honeywell

 

 

Sales and Service 

For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one of 

the offices below. 

Warranty/Remedy 

Honeywell warrants goods of its manufacture as being free of defective materials and faulty work-manship. Contact your 

local sales office of warranty information. If warranted goods are returned to Honeywell during the period of coverage, 

Honeywell will repair of replace without charge those items it finds defective. 

The foregoing is Buyer’s sole remedy 

and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for 

a particular purpose. 

Specifications may change without notice. The information we supply is believed to be accurate 

and reliable as of printing. However, we assume no responsibility for its use. While we provide application assistance 

personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the 

product in the application.

 

 

 

ASIA PACIFIC 

 

Control Products 
Asia Pacific Headquarters  

Phone: +(65) 6355-2828 
Fax: +(65) 6445-3033 

 

Australia 

Honeywell Limited 
Phone: +(61) 2-9370-4500 
FAX: +(61) 2-9370-4525 
Toll Free 1300-36-39-36 
Toll Free Fax: 1300-36-04-70 

 

China – PRC - Beijing 

Honeywell China Inc. 
Phone: +(86-10) 8458-3280 
Fax: +(86-10) 8458-3102 

 

China – PRC - Shanghai 

Honeywell China Inc. 
Phone: (86-21) 6237-0237 
Fax: (86-21) 6237-1237 
 

China - Hong Kong S.A.R. 

Honeywell Ltd. 
Phone: +(852) 2953-6412 
Fax: +(852) 2953-6767 
 

China – PRC - Chengdu 

Honeywell China Inc. 
Phone: +(86-28) 6786-348 
Fax: +(86-28) 6787-061 
 

China – PRC - Guangzhou 

Honeywell China Inc. 
Phone: +(86-20) 3879-1169 
Fax: +(86-20) 3879-1269 
 

China – PRC - Shenzhen 

Honeywell China Inc. 
Phone: +(86) 755-518-1226 
Fax: +(86) 755-518-1221 
 

Indonesia 

Honeywell Indonesia Pte Ltd. 
Phone: +(62) 21-535-8833 
FAX: +(62) 21-5367 1008 
 

India 

TATA Honeywell Ltd. 
Phone:  +(91) 20 687 
0445/0446 
Fax:  +(91) 20 681 2243/ 687 
5992 
  

Japan 

Honeywell Inc 
Phone: +(81) 3 5440 1425 
Fax: +(81) 3 5440 1368 
 

South Korea 

Honeywell Korea Co Ltd 
Phone: +(822) 799-6167 
Fax: +(822) 792-9013

 

 

 

Malaysia 

Honeywell Engineering 
Sdn Bhd 
Phone: +(60-3) 7958-
4988 
Fax: +(60-3) 7958-8922 
 

New Zealand 

Honeywell Limited 
Phone: +(64-9) 623-5050 
Fax: +(64-9) 623-5060 
Toll Free (0800) 202-088 
 

Philippines 

Honeywell Systems 
(Philippines) Inc. 
Phone: +(63-2) 636-1661 
/1662 

Fax: +(63-2) 638-4013 
 
Singapore 

Honeywell South East 
Asia 
Phone: +(65) 6355-2828 
Fax: +(65) 6445-3033 
 

Thailand 

Honeywell Systems 
(Thailand) Ltd. 
Phone: +(662) 693-3099 
FAX: +(662) 693-3085 
 

Taiwan R.O.C. 

Honeywell Taiwan Ltd. 
Phone: +(886-2) 2245-
1000 
FAX: +(886-2) 2245-
3242 

 

EUROPE 

 

Austria  

Honeywell Austria GmbH  
Phone: +43 (316)400123 
FAX: +43 (316)40017

  

 

Belgium  

Honeywell SA/NV  
Phone: 
+31(0)205656999 
FAX: +31(0)165330746 

 
Bulgaria  

Honeywell EOOD  
Phone: +(359) 2 79 40 
27  
FAX: +(359) 2 79 40 90 
 

Czech Republic  

Honeywell spol. s.r.o.  
Phone: +420-54324-
5014 
FAX: +420-54324-5011

 

 

 

 
Denmark  

Honeywell A/S  
Phone: +(45) 39 55 55 55  
FAX: +(45) 39 55 55 58 

 
Finland  

Honeywell OY  
Phone: +358 (3) 2727625 
FAX: +358 (3) 2728600 
 

France  

Honeywell SA  
Phone: +33 (0)1 60198075 
FAX: +33 (0)1 60198201

 

 

Germany  

Honeywell AG  
Phone: +49 (69)8064336 
FAX: +49 (69)806497336 

 
Hungary  

Honeywell Kft.  
Phone: +36-1-451 4335 
FAX: +36-1-451 4343 
 

Italy  

Honeywell S.p.A.  
Phone: +39 02 9214 6503 
FAX: +39 0292146377 
 

The Netherlands  

Honeywell B.V.  
Phone: +31(0)205656999 
FAX: +31(0)165330746 
 

Norway  

Honeywell A/S  
Phone: (45) 39 55 55 55 
 

Poland  

Honeywell Sp. zo.o  
Phone: +48-22-6060900 
FAX: +48-22-6060901 
 

Portugal  

Honeywell Portugal Lda  
Phone: +351 21 424 5000 
FAX: +351 21 424 50 99 
 

Romania  

Honeywell Bucharest  
Phone: 40212110076 
FAX: +40 (40212103375) 
 

Commonwealth of 
Independent States (CIS)  

Z.A.O. Honeywell 
Phone: +(7 095) 796 98 36 
FAX: +(7 095) 796 98 93 
 

Slovak Republic  

Honeywell s.r.o.  
Phone: +421-2-58247 410 
FAX: +421-2-58247 415 

 

 
Spain  

Honeywell S.A. 
Phone: +34 (0)91313 61 00 
FAX: +34 (0)91313 61 30 

 

Sweden  

Honeywell AB  
Phone: +(46) 8 775 55 00  
FAX: +(46) 8 775 56 00  

 

Switzerland  

Honeywell AG  
Phone: +41 18552448 
FAX: +(41) 1 855 24 45 

 

Turkey  

Honeywell Turkey A.S.  
Phone: +90 216 575 6600 
FAX: +90 216 575 6637 

 

United Kingdom  

Honeywell Control Systems 
Ltd  
Phone: +(44) 1698 481730 
FAX: +(44) 1698 481276 
 

MIDDLE EAST 

 

Abu Dhabi U A E 

Middle East Headquarters 
Honeywell Middle East Ltd 
Phone: +971 2 4041220 
FAX: +971 2 4432536 

 

Sultanate of Oman 

Honeywell & Co Oman LLC  
Phone: +968 701397 
FAX +968 787351 

 

Egypt

 

Honeywell Egypt Ltd 
Phone: +202 4514460 /1/ 
2/ 3/ 4/ 5/ 6 
FAX : +2024514467 

 

Saudia Arabia

 

Honeywell Turki Arabia 
Limited 
Phone: +966-3-341-0140 
Fax: +966-3-341-0216 

 

Kuwait

 

Honeywell Kuwait KSC 
Phone: +965 2421327 
 

AFRICA 

 

Mediterranean & African 
Distributors 

Honeywell SpA  
Phone: +39 (02) 250 10 
604 
FAX: +39 (02) 250 10 659 

 

South Africa (Republic of) 

Honeywell Southern Africa 
Honeywell S.A. Pty. Ltd  
Phone: +27 11 6958000 
FAX +27 118051504

 

 

NORTH AMERICA 

 

Canada  

Honeywell LTD  
Phone: 1-800-737-3360  
FAX: 1-800-565-4130 

 

USA 

Honeywell 
Control Products,  
International Headquarters  
Phone: 1-800-537-6945  
1-815-235-6847  
FAX: 1-815-235-6545 
E-mail: 
[email protected] 

 

LATIN AMERICA 

 

Argentina  

Honeywell S.A.I.C.  
Phone: +(54-11) 4383-3637  
FAX: +(54-11) 4325-6470 

 

Brazil  

Honeywell do Brasil & Cia  
Phone: +(55-11) 7266-1900  
FAX: +(55-11) 7266-1905 

 

Chile  

Honeywell Chile, S.A.  
Phone: +(56-2) 233-0688  
FAX: +(56-2) 231-6679 

 

Mexico  

Honeywell S.A. de C.V.  
Phone: +(52) 55 5259-1966  
FAX: +(52) 55 5570-2985 

 

Puerto Rico  

Honeywell Inc.  
Phone: +(809) 792-7075  
FAX: +(809) 792-0053 

 

Trinidad 

Honeywell Inc 
Phone: +(868) 624-3964 
FAX: +(868) 624-3969 
 

Venezuela  

Honeywell CA  
Phone: +(58-2) 238-0211  

FAX: +(58-2) 238-3391

 

 

 25 

www.honeywell.com/imc

 

 

Summary of Contents for CD3000S-1PH

Page 1: ...EN1I 6301 CD3000S 1PH THYRISTOR UNIT From 125A to 700A USER S MANUAL Rev 12 2004 ...

Page 2: ...EN1I 6301 ...

Page 3: ...nstallation and wiring information 8 4 1 Identification of the unit 8 4 2 Installation 8 4 3 Dimensions 9 4 4 Fixing Holes 10 5 Wiring Instructions 11 5 1 Removing the cover 11 5 2 Cabling detail 14 5 3 Wiring connection 16 5 4 LED Status Table 17 6 Start up 18 6 1 Auxiliary supply 19 6 2 Input configuration 20 7 Thyristor firing mode 21 7 1 Zero Crossing ZC 21 8 Fuses and fuseholder 22 8 1 Fuses ...

Page 4: ...ristor unit is only permitted to specialized personnel the authorised personnel must read this manual before to have access to the unit the access to the units must be denied to unauthorized personnel Important warnings attention Local regulations regarding electrical installation should be rigidly observed Safety regulations must be rigidly observed Don t bend components to maintain insulation di...

Page 5: ...e supply for all electronic circuit but not in parallel with contactor s coil solenoids and other inductive or capacitive loads It s recommended to use a shielded transformer Electromagnetic compatibility compatibilité électromagnétique Our thyristor unit has an excellent immunity to electromagnetic interferences if all suggestions contained in this manual are respected In respect to a good Engine...

Page 6: ...mand from controller the error signal is used to automatically hold the power at demanded level 1 4 What is a thyristor unit A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel To switch on the alternating current the input signal will be on and the thyristor will switch off at first zero crossing voltage with no input signal The benefits of thy...

Page 7: ...600V on request Input signal SSR Firing mode Zero Crossing ZC Auxiliary voltage supply 230 Æ 200 230V 15 10 VA power consumption 460 Æ 300 460V 15 10 VA power consumption Fan voltage supply 230V 15 110V 15 on request Fuses Internal Mounting Bulk head mounting Protection IP20 2 2 Input features Input signal Maximum current drain ON condition OFF condition SSR 12mA constant current 4V max 30V 1V 5 w...

Page 8: ...20 2500 400 24 600 1200 1600 200 7800 15 300000 47 70 397 2500 500 24 600 1200 1600 200 8000 15 306000 47 70 530 2500 600 24 600 1200 1600 1000 17800 15 1027000 47 70 589 2500 700 24 600 1200 1600 1000 17800 15 1027000 47 70 712 2500 2 4 Derating curve 1 0 8 0 6 0 4 0 2 0 45 55 65 75 85 K C I I x K NOM MAX 2 5 Fans The thyristor units are equiped with a fan The fan supply must be protected with a ...

Page 9: ...oltage supply Specify the value of the line supply 3 Max VOLTAGE of CD3000S 480V 600V The voltage on the identification label must be equal or more than operating voltage The minimum voltage supply to the load is 24V 4 Auxiliary Voltage 230V 200 230V 15 10VA 460V 300 460V 15 10VA 600V 600V 15 10VA on request 5 Input SSR 4 30VDC 6 Firing ZC Zero Crossing 7 Options FAN110 Fan voltage supply 110VAC 1...

Page 10: ...gs of the unit This label is on the board inside the unit as represented below Identification label 4 2 Installation CD3000S unit should be always mounted in vertical position to improve air cooling on heatsink Maintain minimum distances in vertical and in horizontal as below represented Don t install in proximity of hot elements and near units generating electromagnetic interferences When more un...

Page 11: ... 700A Honeywell 4 3 Dimensions Size W mm H mm D mm 125A S9 116 316 187 150A S9 116 316 187 200A S9 116 316 187 300A S12 137 520 270 400A S12 137 520 270 500A S12 137 520 270 600A S12 137 520 270 700A S12 137 520 270 9 www honeywell com imc ...

Page 12: ...00A User s Manual 4 4 Fixing Holes A B C Size A mm B mm C mm 125A S9 96 290 104 150A S9 96 290 104 200A S9 96 290 104 300A S12 97 495 97 400A S12 97 495 97 500A S12 97 495 97 600A S12 97 495 97 700A S12 97 495 97 www honeywell com imc 10 ...

Page 13: ...eatsink For safety connect the heatsink to hearth using its terminal with hearth symbol CD3000S can be susceptible to airborne interferences from near equipment or from interferences on main supply so a number of precautions must be taken Contactors coils and chokes must have in parallel a RC filter and must be supplied with a different voltage line All input output signal must use screened bifila...

Page 14: ...supply voltage 230 460Vac 600V opt 4 N C not connected 5 Fan supply 230V 110V opt 6 Fan supply 230V 110V opt 7 Reset 8 Reset 9 Input command signal SSR 10 Input command signal SSR 11 Volt GND only on S12 size 12 Output 8Vdc stabilized 1mA max only on S12 size 13 Output command signal to CD3000 slave only on S12 size 14 Output command signal to CD3000 slave only on S12 size 15 Not used 16 Not used ...

Page 15: ... 5 1 2 Power Terminals Before connect or disconnect make sure that the power control cables and wires are insulated from the voltage Terminal Description L2 Line Input T2 Load Output S9 power connection S12 power connection L2 T2 13 www honeywell com imc ...

Page 16: ... CU conductor only provided with the terminal type indicated below Current courant Torque couple Lb in N m Wire Range cable Wire Terminal terminal 125A 150A 200A 265 30 1 3 0 Polymeric Terminal Block M8 300A 400A 500A 600A 700A 505 57 0 Bus Bar Bus Bar Adapter M10 www honeywell com imc 14 ...

Page 17: ... 2 x 1 0 M10 400A 2 x 95 2 x 3 0 M10 2 x 95 2 x 3 0 M10 500A Bus Bar 60 x 4 mm Bus Bar 60 x 4 mm 600A Bus Bar 60 x 5 mm Bus Bar 60 x 5 mm 700A Bus Bar 60 x 6 mm Bus Bar 60 x 6 mm Auxiliary connectors and earth Current Auxiliary Supply Earth Cable Cable mm2 AWG mm2 AWG Screw M 125A 0 50 18 16 6 M6 150A 0 50 18 16 6 M6 200A 0 50 18 25 4 M8 300A 0 50 18 50 1 M8 400A 0 50 18 50 1 M8 500A 0 50 18 70 1 ...

Page 18: ...R T2 AVAILABLES ONLY ON S12 SIZE NOTE IMPORTANT The user installation must be protected by electromagnetic circuit breaker or by fuse isalator If the auxiliary voltage written on the identification label is different from supply voltage to the load use an external transformer as reported above To work terminals 7 8 must be linked Fan voltage supply is standard 230VAC 15 50 60Hz or optional 110VAC ...

Page 19: ...Honeywell 5 4 LED Status Table LED STATUS DESCRIPTION PW green led Auxiliary supply is not connect Auxiliary supply is connect ON green led OFF Condition Load IS NOT Powered ON Condition Load IS Powered Light OFF Light ON 17 www honeywell com imc ...

Page 20: ...al verify that all auxiliary connections are right fan voltage equal than nominal 230V std 110V optional After which supply thyristor unit giving the maximum input signal and verify that load current is equal or less than thyristor unit nominal current Warning this procedure can be done just by specialized personnel The thyristor unit is delivered configured and tuned in line with customer require...

Page 21: ...ize Auxiliary supply jumpers for S12 size J11 J10 J9 J11 J10 J9 230V Auxiliary supply To set the auxiliary power supply to 230V close J9 and J11 and open J10 as shown below 460V Auxiliary supply To set the auxiliary power supply to 460V close J10 and open J9 and J11 as shown below 600V Auxiliary supply This is a special version on request In this case the unit is supplied already configured J11 J1...

Page 22: ...ation Warning this procedure can be done just by specialized personnel Location of input selection jumpers for S9 size Location of input selection jumpers for S12 size Jumpers Configuration MAIN PCB Input J7 J16 J17 J13 SSR A B C A B C A B C FITTED www honeywell com imc 20 ...

Page 23: ...E SUPPLY V ZERO CROSSING 7 1 Zero Crossing ZC ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operate like a contactor The Cycle time is performed by temperature controller ZC minimize interferences because the Thyristor unit switch ON OFF at zero voltage 21 www honeywell com imc ...

Page 24: ... Mod No modéle fusible Current ARMS I t A2 sec Vac 125A 200 FEE 200 11400 660 6 6 URY 000 BS88 200 200 16000 660 150A 200 FEE 200 11400 660 6 6 URY 000 BS88 200 200 16000 660 300A 350 FM 350 105000 660 6 6 URZ 000 BS88 Z 350 350 85000 660 400A 550 FMM 550 215000 660 6 6 URZ 000 BS88 Z 550 550 208000 660 500A 700 FMM 700 420000 660 6 6 URZ 000 BS88 Z 700 700 340000 660 600A 2x 450 FMM 450 105000 66...

Page 25: ... 3 see wiring diagram Give auxiliary voltage supply to terminals 1 3 Thyristor unit doesn t go in conduction with input signal Green LED PWR light on and green LED ON in off condition No input signal Reversed polarities of input signal Reset contact in open condition see wiring diagram Provide to give input signal Reverse the input signal polarity Make link on reset terminals Load current flows al...

Page 26: ...etted value This means that also with input signal in ON condition the unit is switched OFF and the system can not work at full power For these reason is important to control periodically the fan status checking that is rotating 9 4 Servicing In order to have correct cooling the user must clean the heatsink and the protective grill of fan The frequence of this servicing depends on environmental po...

Page 27: ...ria GmbH Phone 43 316 400123 FAX 43 316 40017 Belgium Honeywell SA NV Phone 31 0 205656999 FAX 31 0 165330746 Bulgaria Honeywell EOOD Phone 359 2 79 40 27 FAX 359 2 79 40 90 Czech Republic Honeywell spol s r o Phone 420 54324 5014 FAX 420 54324 5011 Denmark Honeywell A S Phone 45 39 55 55 55 FAX 45 39 55 55 58 Finland Honeywell OY Phone 358 3 2727625 FAX 358 3 2728600 France Honeywell SA Phone 33 ...

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