DB Industries SALALIFT 8101000 User Instruction Manual Download | Manualshive

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© Copyright 2003 DB Industries, Inc.

User Instruction Manual

Salalift® and Salalift® II Winches

8101000 and 8102001 Series

This manual is intended to meet industry

standards, including OSHA 1910.146 and

ANSI Z117.1, and should be used as part

of an employee training program as

required by OSHA.

WARNING:

This product is to be used as part of a complete system. The

user must follow the manufacturer's instructions for each component of the
complete system. These instructions must be provided to the user of this
equipment. Manufacturer's instructions must be followed for proper use and
maintenance of this product. Alterations or misuse of this product, or failure
to follow instructions may result in serious injury or death.

IMPORTANT:

If you have questions on the use, care, application, or

suitability for use of this safety equipment, contact DBI/SALA.

IMPORTANT:

Before using this equipment record the product identification

information from the ID label on the winch in the inspection and
maintenance log in section 9.0 of this manual.

The 8101000, 8101002, 8101004, and 8101006 Salalift
Series Manually Operated Winches are classified by Under-
writers Laboratories, Inc. as to the 350 lbs. load capacity
only.

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Summary of Contents for SALALIFT 8101000

Page 1: ...turer s instructions must be followed for proper use and maintenance of this product Alterations or misuse of this product or failure to follow instructions may result in serious injury or death IMPORTANT If you have questions on the use care application or suitability for use of this safety equipment contact DBI SALA IMPORTANT Before using this equipment record the product identification informat...

Page 2: ...onfined Space Entry Kit DBI SALA 8304010 Sealed SRL Salalift II Confined Space Kit DBI SALA 8304011 Sealed SRL Salalift II Confined Space Kit DBI SALA 8300020 Confined Space Entry Salalift II Winch Tripod 60 Ft DBI SALA 8300030 Confined Space Entry Salalift II 60Ft Winch 7 Tripod ...

Page 3: ...3 Figure 1 8101000 Series Parts Identification actoolsupply com actoolsupply com ...

Page 4: ...4 4 Figure 2 8102001 Series Parts Identification actoolsupply com actoolsupply com ...

Page 5: ...nt 1 0 APPLICATIONS 1 1 PURPOSE DBI SALA Salalift winches are to be used for work positioning 8101000 series only personnel riding material handling climbing protection or rescue and evacuation These winch models are to be used with a DBI SALA tripod davit arm or other support structure and may be used in situations where personnel or materials need to be raised or lowered 60 140 feet 1 2 WINCH AP...

Page 6: ...he harness 3 The winch operator is trained and competent in the operation of the winch 4 No slack line is allowed to develop when the worker moves up or down the ladder 5 DBI SALA recommends for the 8101000 series winches only that an energy absorbing lanyard be connected between the harness dorsal D ring and the winch line 1 3 LIMITATIONS The following application limitations must be considered b...

Page 7: ...bsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system 2 2 COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented ...

Page 8: ...the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point D To each other E Directly to webbing or rope lanyard or tie back unless the manufacturer s instructions for both the lanyard and connector specifically allows such a connection Figure 3 Unintentional Disengagement Roll out If the connecting element that a snap hook shown or...

Page 9: ...y electrical hazards chemical hazards and sharp edges WARNING Consult your doctor if there is reason to doubt your fitness to safely absorb the shock from a fall arrest Age and fitness seriously affect a worker s ability to withstand falls Pregnant women or minors must not use a DBI SALA winch unless for unavoidable emergency use situations 3 1 BEFORE EACH USE Before each use of this equipment car...

Page 10: ...d 1926 451 The DBI SALA tripod and davit arm has provisions for connection of a secondary or back up PFAS See sections 3 3 and 3 5 A D RESCUE A means of dealing with an accident or emergency must be planned in advance Response time can play an important role in the survival of an injured worker Users of this equipment must be trained in emergency procedures 3 3 REQUIREMENTS FOR PERSONAL FALL ARRES...

Page 11: ...OFWINCHTO SUPPORT STRUCTURE A MOUNTING BRACKET These winches incorporate a quick mount style bracket for attachment to the support structure DBI SALA tripods davit arms and other support structures supplied by DBI SALA include a bracket that mates with the winch quick mount bracket All DBI SALA winches include the quick mount bracket When using the 8102001 series winch with the 8004176 Wall Mount ...

Page 12: ...king detent pin by depressing the button on end of the pin Lift the winch into place and position the slot in the bracket over the fixed pin on the support structure bracket Step 2 Push the top of winch in toward the support structure while the bottom rotates on the fixed pin Align the holes and push the detent pin through until it stops Ensure the pin locks in place Figure 5 Load Geometric Requir...

Page 13: ...FAS the winch line should be connected to aY type lanyard and this lanyard should be attached to the worker s harness shoulder D rings The secondary lifeline should be connected to the worker s harness back D ring For material handling applications connect the winch line to the load using a tie off adapter or other anchoring device B SALALIFTWINCH 8101000 Series Attach the winch to the support str...

Page 14: ...sferred to the winch crank handle To prevent loss of control of the load do not block or restrict the ratchet lever from engaging the teeth on the drum except by normal manual operation If the operator fatigues or for any reason desires to hold the load allow the ratchet brake to engage and support the load The Salalift I winch is designed and typically used for manual operation Certain situations...

Page 15: ...il it stops and hold The line can now be freely pulled off of the winch drum To avoid build up of slack line on the drum pull the line off the drum smoothly remove slack on the drum by releasing the crank handle and pulling on the line If the line pays out too rapidly an over speed brake will activate and lock stopping the line If this happens return to the winch mode and rotate the crank handle c...

Page 16: ...ction Do not continue cranking without communicating with the person or checking the material being lowered Always keep the cable tension firm Slack cable could cause a free fall WARNING A minimum of four wraps of line must remain on the drum at all times on the 8101000 series One complete layer of line must remain on the 8102001 series Do not attempt to reverse wind the line onto the drum Line mu...

Page 17: ...pection and cleaning of all internal and external components Failure to provide proper service may shorten product life and could endangerperformance After An Impact Inspect entire winch according to section 5 2 WARNING If the winch has been subjected to impact forces it must be immediately removed from service and inspected If the winch fails to pass the inspection do not use The equipment must b...

Page 18: ...akes for a strand the larger groups of wires to complete one revolution or twist along the rope C The wire rope assembly must be replaced by an authorized service center if there are any broken wires within one inch of the metal compression sleeves at either end of the assembly Note To inspect wire rope area near compression sleeves on hook end remove counterweight 8101000 series or slide rubber h...

Page 19: ...peed positions it must crank up and down freely Stiff or rough operation may indicate a worn gear or bearing Step 2 Inspect the ratchet brake With the brake engaged the drum should be prevented from paying off cable The spring must be in place and undamaged The ratchet brake lever must fully engage the teeth on the drum the drum teeth must be in good condition Step 3 Inspect for oil in the gearbox...

Page 20: ... the pawl springs on the back side of the brake Note If damage exists on the shaft such as a nick or corrosion repair the damaged area using a file or emery cloth before removing the brake assembly B With the handle over speed brake removed on level ground set up the support structure and winch as it will be used To test the drum over speed brake remove the crank handle and disengage the ratchet b...

Page 21: ...rformed on the 8102001 series winch See Figure 2 Step 1 Check operation of the free wheel mode and the drum over speed brake as follows A Engage free wheel mode by connecting the crank handle to the free wheel shaft and rotating the handle counterclockwise The winch line should pay out freely Pull down sharply on the winch line with the winch in the free wheel mode to engage the brake B The brake ...

Page 22: ...o this equipment 6 0 MAINTENANCE SERVICING STORAGE 6 1 Periodically clean the exterior of the winch using water and a mild detergent solution Clean labels as required At least twice a year clean and lubricate the wire rope Do not use solvents to clean the wire rope as they will remove internal lubrication Lubricate wire rope using a cloth wearing gloves and a light machine oil 6 2 LUBRICATION OF S...

Page 23: ...l e e t s d e t a l p c n i z d n a m u n i m u l a y l t n a n i m o d e r P y l n o s e i r e S 1 0 0 2 0 1 8 e n e l y h t e y l o P For the 8102001 series Salalift winch lubrication should be applied periodically to the winch drum gear Maintain a light film of grease on the drum gear teeth at all times Apply grease to the drum gear teeth as required Do not over lubricate 6 3 Replacement parts ...

Page 24: ...24 8101000 Series ID Label 8101000 Series UL Label 8101000 Series Brake Testing Label 8 0 LABELING 8 1 The following labels must be present and fully legible actoolsupply com actoolsupply com ...

Page 25: ...25 8101000 SeriesWarning Label 8101000 Series Standards Label 8101000 SeriesWinch Handle Label 8102001 SeriesWarning Label 8 1 Labeling continued actoolsupply com actoolsupply com ...

Page 26: ...26 8102001 Series Raise Lower Label 8102001 Series Freewheel Engagement Label 8102001 Series Shaft Identification Label 8102001 Series ID Label 8 1 Labeling continued actoolsupply com actoolsupply com ...

Page 27: ...E T A D N O I T C E P S N I S M E T I N O I T C E P S N I D E T O N N O I T C A E V I T C E R R O C E C N A N E T N I A M D E M R O F R E P y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A actoolsupply com act...

Page 28: ...E T A D N O I T C E P S N I S M E T I N O I T C E P S N I D E T O N N O I T C A E V I T C E R R O C E C N A N E T N I A M D E M R O F R E P y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A actoolsupply com act...

Page 29: ...E T A D N O I T C E P S N I S M E T I N O I T C E P S N I D E T O N N O I T C A E V I T C E R R O C E C N A N E T N I A M D E M R O F R E P y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A actoolsupply com act...

Page 30: ... A D N O I T C E P S N I S M E T I N O I T C E P S N I D E T O N N O I T C A E V I T C E R R O C E C N A N E T N I A M D E M R O F R E P y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A 30 actoolsupply com act...

Page 31: ...eplace all defective items DBI SALA reserves the right to elect to have any defective item returned to its plant for inspection before making a repair or replacement This warranty does not cover equipment damages resulting from abuse damage in transit or other damage beyond the control of DBI SALA This warranty applies only to the original purchaser and is the only one applicable to our products a...

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