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User’s Manual 

CD3000M-3PH up to 90A 

Honeywell

 

 1 

www.honeywell.com/imc

CD3000M-3PH Thyristor Unit up to 90A 

 

Index: 

1.

 

Glossary 

5

 

1.1

 

Terminology 

5

 

1.2

 

Input signal 

5

 

1.3

 

Power feed back 

5

 

1.4

 

What is a thyristor unit 

5

 

2.

 

Technical specifications 

6

 

2.1

 

General Features: 

6

 

2.2

 

Input features 

6

 

2.3

 

Output features 

7

 

2.4

 

Derating curve 

7

 

3.

 

Ordering information 

8

 

4.

 

Installation and wiring information 

9

 

4.1

 

Identification of the unit 

9

 

4.2

 

Installation 

9

 

4.3

 

Dimensions 

10

 

4.4

 

CT dimensions (Heater Break HB) 10

 

4.5

 

Fixing Holes 

11

 

5.

 

Wiring Instructions 

12

 

5.2

 

Cabling detail 

14

 

5.3

 

Wiring connections 

16

 

5.4

 

LED Status Table 

19

 

6.

 

START UP 

20

 

6.1

 

To remove the board 

21

 

6.2

 

Auxiliary supply 

22

 

6.3

 

Analog input 

23

 

6.4

 

Heater Break Alarm 

25

 

7.

 

Thyristor firing mode 

30

 

7.1

 

Zero Crossing (ZC) 

30

 

7.2

 

Burst Firing (BF) 

30

 

7.3

 

Configurator 

31

 

8.

 

Fuse and fuseholder for UL certification unit 33

 

8.1

 

Fuse and Fuse Code 

33

 

8.2

 

FuseHolder size 

34

 

9.

 

Fuse and fuseholder for CE mark unit   

 35

 

9.1

 

Fuse and Fuse Code 

35

 

9.2

 

FuseHolder size 

36

 

 

 

Summary of Contents for CD3000M-3PH

Page 1: ...EN1I 6310 CD3000M 3PH THYRISTOR UNIT Up To 90A USER S MANUAL Rev 12 2004 ...

Page 2: ...EN1I 6310 ...

Page 3: ...fication of the unit 9 4 2 Installation 9 4 3 Dimensions 10 4 4 CT dimensions Heater Break HB 10 4 5 Fixing Holes 11 5 Wiring Instructions 12 5 2 Cabling detail 14 5 3 Wiring connections 16 5 4 LED Status Table 19 6 START UP 20 6 1 To remove the board 21 6 2 Auxiliary supply 22 6 3 Analog input 23 6 4 Heater Break Alarm 25 7 Thyristor firing mode 30 7 1 Zero Crossing ZC 30 7 2 Burst Firing BF 30 7...

Page 4: ...cation 37 10 1 Physical requirements 37 10 2 ModBus RTU protocol 37 10 3 Word parameters 42 10 4 Thyristor unit Configuration 47 10 5 Address configuration 51 11 Maintenance 54 11 1 Trouble Shooting 54 11 2 Repairing procedure 55 11 3 Fans 55 11 4 Servicing 55 11 5 Warranty conditions 55 ...

Page 5: ...e that access to thyristor unit is only permitted to specialized personnel the authorised personnel must read this manual before to have access to the unit the access to the units must be denied to unauthorized personnel Important warnings attention Local regulations regarding electrical installation should be rigidly observed Safety regulations must be rigidly observed Don t bend components to ma...

Page 6: ... by dedicated voltage supply for all electronic circuit but not in parallel with contactor s coil solenoids and other inductive or capacitive loads It s recommended to use a shielded transformer Electromagnetic compatibility compatibilité électromagnétique Our thyristor unit has an excellent immunity to electromagnetic interferences if all suggestions contained in this manual are respected In resp...

Page 7: ...mpared with power demand from controller the error signal is used to automatically hold the power at demanded level 1 4 What is a thyristor unit A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel To switch on the alternating current the input signal will be on and the thyristor will switch off at first zero crossing voltage with no input signal...

Page 8: ...0 15 10VA 460V range 380 15 460 15 10VA sincronized with supply Voltage Fan voltage supply 230V range 230 15 10VA 460V range 380 15 460 15 10VA sincronized with supply Voltage Heather break alarm Discrimination better than 20 Circuit microprocessor based to diagnose partial or total load failure and short circuit on Thyristors Latching alarm plus reset Relay output 0 5A at 125V Line Drop Voltage A...

Page 9: ... Isolation Voltage A V 480V 600V mAeff 10msec A mAeff tp 10msec Hz I Inom W Vac 15 24 480 1200 1200 150 230 15 610 47 70 54 2500 30 24 600 1200 1600 250 600 15 1800 47 70 108 2500 45 24 600 1200 1600 250 600 15 1800 47 70 162 2500 60 24 600 1200 1600 250 1000 15 4750 47 70 216 2500 75 24 600 1200 1600 450 1540 15 11300 47 70 270 2500 90 24 600 1200 1600 450 2000 15 19100 47 70 324 2500 2 4 Deratin...

Page 10: ...el must be equal or more than operating voltage The minimum voltage supply to the load is 24V 4 Auxiliary Voltage 230V 200 230V 15 10VA 460V 300 460V 15 10VA 600V 600V 15 10VA on request 5 Input SSR 4 30VDC 0 10V 0 10V analog input 4 20mA 4 20mA analog input 10K pot Potentiometer 6 Firing ZC Zero Crossing BF Burst firing Specify the number on ON cycles at 50 of power 7 Options COMM MODBUS protocol...

Page 11: ...__ ____ PA S S ZC An identification label provides all the informations regarding the factory settings of the unit This label is on the board inside the unit as represented 4 2 Installation CD3000M unit should be always mounted in vertical position to improve air cooling on heatsink Maintain minimum distances in vertical and in horizontal as below represented Don t install in proximity of hot elem...

Page 12: ... s Manual www honeywell com imc 10 4 3 Dimensions Size W mm H mm D mm 15A S2C 123 120 120 30A S4C 148 120 123 45A S6C 148 138 123 60A S8C 148 138 159 75A S8C 148 138 159 90A S8C 148 138 159 4 4 CT dimensions Heater Break HB 8 1 2 39 39 20 ...

Page 13: ...nual CD3000M 3PH up to 90A Honeywell 11 www honeywell com imc 4 5 Fixing Holes D E A B C Size A mm B mm C mm D mm E mm 15A S2C 110 30 30 30A S4C 110 65 45A S6C 110 65 60A S8C 110 65 75A S8C 110 65 90A S8C 110 65 ...

Page 14: ... cable try and must not be parallel Local regulations regarding electrical installation should be rigidly observed 3 3 2 Auxiliary terminals Before connect or disconnect make sure that the power control cables and wires are insulated from the voltage Terminal Description 1 External Calibration command 24 Vdc max 2 External Calibration command 24 Vdc max 3 Reset 4 Reset 5 Output Command signal to C...

Page 15: ...oneywell com imc 5 1 1 Power Terminals Before connect or disconnect make sure that the power control cables and wires are insulated from the voltage Terminal Description L1 Line Input T1 Load Output L2 Line Input T2 Load Output L3 Line Input T3 Load Output ...

Page 16: ...Utiliser conducteur de cuivre CU pour 75 C seulement avec les terminal suivants Current courant Torque couple Lb in N m Wire cable Wire terminal terminal 15A 26 6 3 0 18 8 UL Listed ZMVV Wire Pin Terminal terminal avec cosse 30A 45A 60A 75A 90A 70 8 8 0 18 1 UL Listed ZMVV Fork Spade Terminal terminal avec cosse a fourche Copper Tube Cr Lug cosse tubulaire a plage étroite ...

Page 17: ...2 AWG Screw M 15A 4 12 M5 4 12 M5 30A 6 10 M6 6 10 M6 45A 10 8 M6 10 8 M6 60A 16 6 M6 16 6 M6 75A 25 4 M6 25 4 M6 90A 35 3 M6 35 3 M6 Auxiliary connectors and earth Current Auxiliary Supply Earth Cable Clable mm2 AWG mm2 AWG Screw M 15A 0 50 18 4 12 M4 30A 0 50 18 6 10 M5 45A 0 50 18 6 10 M5 60A 0 50 18 6 10 M5 75A 0 50 18 6 10 M5 90A 0 50 18 6 10 M5 ...

Page 18: ...L2 L3 L1 L2 L3 L1 The user installation must be protect by electromagnetic circuit breaker or by fuse isolator If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer as designated above Open Delta Load Delta Load Neutral Start Load Neutral NOTE IMPORTANT To work terminals 3 4 must be linked The auxiliary voltage supply ...

Page 19: ... External Calibration CT3 L2 L1 CT1 CT2 T2 T1 L2 L3 L1 L2 L3 L1 L3 T3 If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer as designated above Open Delta Load Delta Load Neutral NOTE IMPORTANT To work terminals 3 4 must be linked The auxiliary voltage supply of Drive M unit must be connected as above and must be syncr...

Page 20: ...External Calibration CT3 L2 L1 CT1 CT2 T2 T1 L2 L3 L1 FAN 220 Vac L2 L3 L1 L3 T3 If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer as designated above Open Delta Load Delta Load Neutral Start Load Neutral NOTE IMPORTANT To work terminals 3 4 must be linked The auxiliary voltage supply of Drive M unit must be connec...

Page 21: ...www honeywell com imc 5 4 LED Status Table LED STATUS DESCRIPTION PW Auxiliary supply is not connect Auxiliary supply is connect SC SCR OK SCR short circuit HB Laod OK Load Fault ON OFF Condition Load IS NOT Powered ON Condition Load IS Powered OFF ON ...

Page 22: ...than nominal verify that all auxiliary connections are right and syncronized to main voltage Fan voltage equal than nominal 230V std 120V optional After which supply thyristor unit giving the maximum input signal and verify that load current is equal or less than thyristor unit nominal current Warning this procedure can be done just by specialized personnel The thyristor unit is delivered configur...

Page 23: ...User s Manual CD3000M 3PH up to 90A Honeywell 21 www honeywell com imc 6 1 To remove the board 1 Remove plastic Cover 2 Pull the PCB ...

Page 24: ...umper on main PCB 230V Auxiliary supply Main PCB 460V Auxiliary supply J9 J10 J11 J9 J11 J10 J9 J10 J11 If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer If load voltage is not included in range of 230V 15 or 460V 15 provide an external transformer with primary equal to load voltage and secondary 230V if your unit ...

Page 25: ...this procedure can be done just by specialized personnel 6 3 1 Setting Analog input To change input type remove plastic cover and configure jumpers as represented below Jumpers Configuration FRONT PCB Input J7 J16 J17 SSR A B C A B C A B C 0 10V A B C A B C A B C 4 20MA A B C A B C A B C Front PCB ...

Page 26: ...hing yellow and red leds Within 10 sec from start flashing yellow and red leds push again momentary CAL Key Yellow led only is flashing apply 0 input Signal I E 0V for 0 10V 4mA for 4 20mA Red led only is flashing apply 10V for 0 10V input or 20mA for 4 20mA input Now press CAL Key again Now press CAL Key again The leds will stop flashing Release key when red and yellow led are ON Yello and red le...

Page 27: ...d current transformer H B circuit also diagnose fuse failure H B circuit reads load current via a current transformer 25 50 0 05 or 100 0 05 depending on thyristor size 6 4 1 Heater Break Alarm indication LED STATUS DESCRIPTION SC SCR OK SCR short circuit HB Laod OK Load Fault OFF ON Flashing The thyristor unit is supplied with a normally closed N C contact In alarm condition and without auxiliary...

Page 28: ... contact of the H B Relay is available on auxiliary terminals Terminal Descriprion 10 Common relay HB alarm 11 NO NC HB relay alarm To change relay status remove plastic cover and configure jumpers as represented below STATUS RELE STATUS MAIN PCB J19 IN Alarm Close Circuit not powered Close C B A std OK Open IN Alarm Open Circuit not powered Open C B A OK Close ...

Page 29: ...User s Manual CD3000M 3PH up to 90A Honeywell 27 www honeywell com imc Main PCB ...

Page 30: ...it as set point Calibration procedure verify that connections are correct supply the thyristor unit push CAL button on front of CD3000M unit or supply with 24Vdc terminals 1 2 or send command via RS485 the thyristor unit goes in conduction state to measure load current all LEDS are ON this means that calibration procedure is active after one minute LEDS for H B and S C switch off calibration proce...

Page 31: ...M NO NC H B Contact POWER UNIT Reset 1 6 5 7 8 9 10 11 12 13 14 15 16 17 18 2 A2 3 A1 4 COM NO NC H B Contact If load current decreases for partial or total load failure sensitivity 20 standard adjustable via RS485 the yellow LED becomes ON and alarm relay changes status If CD3000M is still in conduction with no input signal LED green OFF it means that there is a short circuit on thyristors and re...

Page 32: ...es interferences because the Thyristor unit switches ON OFF at zero voltage VOLTAGE SUPPLY V 20 50 70 100 7 2 Burst Firing BF This firing performed in Digital mode in Honeywell Thyristor unit gives a lot of advantages because switches Thyristor at zero voltage crossing without EMC interferences Analog input is necessary for BF and can be decided how many complete cycles we want at 50 of power dema...

Page 33: ...ll com imc 7 3 Configurator To configure CD3000M unit you can download the free software and the Configurator Manual from our web site www honeywell com imc To configure the unit you can use the standard communication on terminals 7 8 or use a programming cable ...

Page 34: ...Manual www honeywell com imc 32 To connect the programming cable to the thyristor unit remove cover as in picture PROG CONN Once removed the cover put a side of cable in prog connector K10 and the other side in the PC RS232 9PIN serial port ...

Page 35: ...MS Symmetrical A I C Ratings tailles Ratings tailles Sizes Fuse Mod No fusible modéle Current ARMS I2 t A2 sec V ac Fuse Mod No fusible modéle Current ARMS I2 t A2 sec Vac Qty 15A FWC 16A10F 16 150 600 660 Grb 10 16 16 145 660 3 30A FWC 40A14F 40 980 600 CP URC 14x51 40 40 700 660 3 45A FWP 50A14F 50 1800 700 CP URC 14x51 50 50 1500 660 3 60A FWP 80A22F 80 5100 700 CP URD 22x58 80 80 3800 660 3 75...

Page 36: ...well CD3000M 3PH up to 90A User s Manual www honeywell com imc 34 8 2 FuseHolder size 15A 30 45A 60 mm 80 mm 17mm 110 mm 77 mm 26mm 60 A 75 90A 35mm 77 mm 125 mm 150 mm 107 mm 37mm 70 mm 9 mm 9 mm 6mm 19 mm ...

Page 37: ...S ONLY WITH proper I2 t CD3000 SERIE I T max A sec Size and current Fuse and Fuseholder CODE Fuse CODE 15 600 10 3X38 16A FFH1038 16A FU1038 16A 30 980 14X15 40A FFH1451 40A FU1451 40A 45 1800 14X15 50A FFH1451 50A FU1451 50A 60 5100 22x58 80A FFH2258 80A FU2258 80A 75 10000 22X58 100A FFH2258 100A FU2258 100A 90 15000 27X60 125A FFH2760 125A FU2760 125A High speed fuses are only used for the thyr...

Page 38: ...ywell CD3000M 3PH up to 90A User s Manual www honeywell com imc 36 9 2 FuseHolder size 15A 30 45A 60 mm 80 mm 17mm 110 mm 77 mm 26mm 60 75A 90A 35mm 77 mm 125 mm 150 mm 107 mm 37mm 70 mm 9 mm 9 mm 6mm 19 mm ...

Page 39: ...d 03 Preset Multiple Registers Write n Word 16 The Controller will identify itself in response to a Read Holding Registers message which enquires the values of word parameters 121 and 122 see Table 4 2 MODBUS Function 17 Report Slave ID is not supported 10 2 1Message Formats The first character of every message is the Controller address in the range 1 255 and 0 for broadcast messages The second ch...

Page 40: ...ing polynomial is 216 215 22 1 Hex 18005 but this is modified in two ways because the bit order is reversed the binary pattern is also reversed making the most significant bit MSB the right most bit because only the remainder is of interest the right most most significant bit can be discarded Thus the polynomial has the value Hex A001 10 2 2 Bit s order Normal bit order Most significant bit Least ...

Page 41: ... is shifted by 1 bit to right Added 1to J Added 1 to I END After shifting CR by 1 bit to right A001 Hex and exclusive logical sum XOR are executed for setting the result in CR Bit at right and of CR is 1 NO NO NO YES YES YES Eight times of calculation is completed J 8 Calculation of all charactersis completed I All characters numbers Exclusive logical Sum XOR is executed on one character 1 byte at...

Page 42: ...ntroller to obtain the value of one or more registers comprises the following eight bytes Addr unit Func Address 1 word N of Word CRC 16 3 3Hex HI LO HI LO HI LO The normal reply will echo the first two characters of the message received followed by a single byte data byte count which will not include itself or the CRC For this message the count value equals the number of parameter values read mul...

Page 43: ...parity check failure framing error etc or if the CRC16 check fails or if the received message is otherwise syntactically flawed e g byte count or word count is incorrect the thyristor will ignore that message If the received message is syntactically correct but nonetheless contains an illegal value the thyristor will send a five byte exception response as follows Addr unit Func N Exception CRC 16 ...

Page 44: ...Command table i 1 0 0 FF 100 Power Adjust 0 FFH 6 Read Write if BIT1in Command table i 1 0 0 FF 100 10 3 1 Heater nominal current Parameter 1 Operation Read Meaning It correspond at one value in points 0 255 0 FF Hex It represents average current value flowing into thyristors Value depends on current transformer ratio that is different from one size to the other one see below table Nominal current...

Page 45: ...eter 124H This value depend on nominal current of transformer that change in function of thyristor nominal current as described in below tab Nominal current A Zero 0 0 Hex A Max 255 ff Hex A 3 5 0 3 5 15 0 25 25 0 25 35 0 50 45 0 50 60 0 100 90 0 100 110 0 100 10 3 3 Status Table Parameter 3 Operations Read Meaning It s a tab in bit that represent the Status of thyristor unit 10 3 4 Comand Table P...

Page 46: ...It s a value in points 0 255 0 FF Hex It s power set point setted in thirst buffer Example 0 0 0 Hex 50 128 80 Hex 100 255 FF Hex 10 3 6 Power adjust Parameter 6 Operations Read Write Meaning Its a value in points 0 255 0 FF Hex Its a scaling factor of power demand Example 1 0 0 50 128 100 255 Example 2 Output Power 100 Power Limit 100 Power real 100 Output Power 100 Power Limit 50 Power real 50 O...

Page 47: ...ts a status but that represents the short circuit on thyristor 0 OK 1 Short circuit 10 3 7 2 Load Failure Bit 1 Operations Read Meaning It s a bit that represent partial or total load failure 0 OK 1 Load failure 10 3 7 3 On Off Bit 2 Operations Read Meaning It s a bit that represent when input signal is ON 0 Input signal OFF 1 Input signal ON 10 3 7 4 HB Calibration in progress Bit 3 Operations Re...

Page 48: ... s a bit that starts the HB calibration procedure When this bit is zero start the calibration procedure and reset itself automatically at the end 10 3 8 2 Firing command Bit 1 Operations Read Write Meaning It s a command bit used to switch from analog external command to command via RS485 0 Command of analog input 1 Command of RS485 input 10 3 8 3 On Off Bit 2 Operations Read Write Meaning Its an ...

Page 49: ...te 10 4 1 Password Parameter 123 Operations Write Meaning If properly setted give the access to configuration 10 4 2 Delay triggering Parameter 124L Operations Read Write Meaning It s correspond to a value in points 0 50 0 32 Hex Each step is 0 1msec Range is 0 5msec This parameter is the delay of firig in first half period with respect zero voltage crossing 10 4 3 HB Parameter 124H Operations Rea...

Page 50: ...ing 2 4 Phase angle Soft start 10 4 5 Soft start time Parameter 125H Operations Read Write Meaning Time Soft Start Time Par 125H x 5msec OUT It s correspond to a value in points 0 255 0 FF Hex Each step is 5msec The unit start in phase angle mode with a ramp starting from zero up to full voltage in a presetted and Adjustable time The time is setted by this parameter Value of this parameter must be...

Page 51: ...tep is 50msec It represent a delay to have HB alarm active When is used soft start this time must be longer than soft start time Par126H x 50msec Par125H x 5msec When zero crossing firing is used must be less than cycle time Par126H x 50msec Par127H x 50msec 10 4 8 Max power for SSR Input Parameter 127L Operations Read Write Meaning It s a value in points 0 255 0 FF Hex When SSR input is used it r...

Page 52: ...ach step is 50msec Cycle Time Time 20 ON OFF 50 70 100 When single cycle SC and burst firing BF is used must be setted at 240 FO Hex When SSR input is used set at 240 FO Hex When is used zero crossing ZC represents the cycle time ON time OFF time default 60 3C Hex 10 4 10 Number of half periods for DT firing Parameter 128L Operations Read Write Meaning Must be setted at 1 ...

Page 53: ... 5 4 3 2 1 ID 8 7 6 5 4 3 2 1 1 X 26 X X X 2 X 27 X X X X 3 X X 28 X X X 4 X 29 X X X X 5 X X 30 X X X X 6 X X 31 X X X X X 7 X X X 32 X 8 X 33 X X 9 X X 34 X X 10 X X 35 X X X 11 X X X 36 X X 12 X X 37 X X X 13 X X X 38 X X X 14 X X X 39 X X X X 15 X X X X 40 X X 16 X 41 X X X 17 X X 42 X X X 18 X X 43 X X X X 19 X X X 44 X X X 20 X X 45 X X X X 21 X X X 46 X X X X 22 X X X 47 X X X X X 23 X X X ...

Page 54: ...18 X X X X X 69 X X X 119 X X X X X X 70 X X X 120 X X X X 71 X X X X 121 X X X X X 72 X X 122 X X X X X 73 X X X 123 X X X X X X 74 X X X 124 X X X X X 75 X X X X 125 X X X X X X 76 X X X 126 X X X X X X 77 X X X X 127 X X X X X X X 78 X X X X 128 X 79 X X X X X 129 X X 80 X X 130 X X 81 X X X 131 X X X 82 X X X 132 X X 83 X X X X 133 X X X 84 X X X 134 X X X 85 X X X X 135 X X X X 86 X X X X 136...

Page 55: ...X 173 X X X X X 223 X X X X X X X 174 X X X X X 224 X X X 175 X X X X X X 225 X X X X 176 X X X 226 X X X X 177 X X X X 227 X X X X X 178 X X X X 228 X X X X 179 X X X X X 229 X X X X X 180 X X X X 230 X X X X X 181 X X X X X 231 X X X X X X 182 X X X X X 232 X X X X 183 X X X X X X 233 X X X X X 184 X X X X 234 X X X X X 185 X X X X X 235 X X X X X X 186 X X X X X 236 X X X X X 187 X X X X X X 23...

Page 56: ...HB option the yellow led HB in light on condition Substitute the fuse Repair the load Provide to repair the wiring Substitute the faulty thyristor Check the load Load current flows also with no input signal Green LED ON always in light off condition Short circuit on thyristor If there is HB circuit the red LED SC is light on Substitute the thyristor Check that load is not in short circuit Current ...

Page 57: ...ure falls below the setted value This means that also with input signal in ON condition the unit is switched OFF and the system can not work at full power For these reason is important to control periodically the fan status checking that is rotating 11 4 Servicing In order to have correct cooling the user must clean the heatsink and the protective grill of fan The frequence of this servicing depen...

Page 58: ...ustria Honeywell Austria GmbH Phone 43 316 400123 FAX 43 316 40017 Belgium Honeywell SA NV Phone 31 0 205656999 FAX 31 0 165330746 Bulgaria Honeywell EOOD Phone 359 2 79 40 27 FAX 359 2 79 40 90 Czech Republic Honeywell spol s r o Phone 420 54324 5014 FAX 420 54324 5011 Denmark Honeywell A S Phone 45 39 55 55 55 FAX 45 39 55 55 58 Finland Honeywell OY Phone 358 3 2727625 FAX 358 3 2728600 France H...

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