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L8148A,E,J AQUASTAT® RELAYS

5

60-2278—9

8.

Fit the case onto the well so the clamp on the case 

slides over the flange on the well. Tighten the clamp 

screw securely.

IMPORTANT

Best thermal response is obtained with a well that 

snugly fits the sensing bulb. For wells used, the bulb 

should be inserted until it rests against the bottom of 

the well. Use a well of correct length and bend the 

tubing, if necessary, to hold the bulb against the 

bottom of well, but do not make a sharp bend in the 

tubing.

If the well does not fit snugly on the bulb, use the heat-

conductive compound (furnished with TRADELINE® models) 

as follows: Fold the plastic bag of compound lengthwise and 

twist it gently. Then snip off the end of the bag and work the 

open end of the bag all the way into the well. Slowly pull out 

the bag while squeezing it firmly to distribute the compound 

evenly in the well. Insert the bulb all the way to the bottom of 

the well. Bend the tubing, if necessary, to hold the bulb 

against the bottom of the well and to hold the outer end of the 

bulb firmly in contact with the side of the well (Fig. 4). Wipe 

excess compound off the outer end of the well.

Mounting (TRADELINE® Models)

If the old well is suitable, use it and an immersion well adapter 

(see Accessories) for the installation; otherwise, refer to the 

standard mounting procedure. (Well assemblies for the 

TRADELINE® Aquastat® Relays must be ordered separately; 

refer to form 68-0040, Wells and Fittings for Temperature 

Controllers.) The adapter has a flange at the wide end that fits 

into the well clamp and is slotted lengthwise to accommodate 

both the capillary tube and the short length of tube extending 

from the bulb (Fig. 4).

1.

Turn off all power and remove the old control. Tag each 

external leadwire using the cover insert from the old 

control.

2.

Loosen but do not remove the well clamp screw on the 

side of the control case.

3.

Pull out the capillary tube until it bottoms in the well. 

Place the adapter around the capillary tube so it fits into 

the slot. Center the loop of excess capillary tubing in 

front of the immersion well so it cannot touch any 

electrical parts.

NOTE: Some models have a tubing length adjustable to 3 in. 

(76 mm). In these models, extra tubing inside the 

case can be pulled out, if needed.

4.

Make sure the wide end of the adapter fits into the hole 

in the case. Position the immersion well clamp snugly 

over the flange on the adapter and tighten the clamp 

screw.

5.

Insert the sensing bulb into the well as shown in 

Fig. 4. (Distribute heat-conductive compound prior to 

insertion.)

6.

Securely tighten setscrew (if present on old well) 

against adapter.

Wiring

IMPORTANT

Terminals on the L8148 Aquastat¨ Relay are 

approved for use with only copper wire. The 

terminals allow only wrap-around wiring.

1.

Strip 7/16 in. of  insulation 

from the  wire end.

2.

Wrap the wire at least 3/4 of 

the distance around the screw 

as  shown.

3.

Using a standard, flat-headed 

screwdriver, tighten the screw 

until the wire is snugly in 

contact with the screw and contact plate.

4.

Tighten the screw an additional one-half turn.

NOTE: Do not use a push-type ratchet screwdriver.

Disconnect power supply before making wiring connections to 

prevent electrical shock or equipment damage.

All wiring must comply with local electrical codes and 

ordinances. Do not exceed limits in the Specifications section 

when applying this control.

When wiring a switch equipped with 1/4 in. tab terminal 

connector, use 18 to 22 gauge wire with AMP Inc. part no. 

2-520129-2 fully insulated flag receptacle connector or 

equivalent.

The L8148E,J can power up to two V8043 Zone Valves. 

Additional valves, in groups of two or fewer, require an 

additional transformer. Follow appropriate wiring diagrams, 

see Fig. 5 through 14, when using zone valves or a low limit 

controller.

NOTE: On systems requiring a vent damper, the vent 

damper can be connected directly to some L8148E 

Aquastat® Relay models (Fig. 12) or an S8610 

Ignition Module (Fig. 11).

When the vent damper is plugged into the Aquastat¨ Relay, a 

fuse in the Aquastat¨ Relay will blow when the thermostat first 

closes. Once the fuse is blown, the Aquastat¨ Relay will not 

operate unless the vent damper is connected.

When the vent damper is plugged into the Aquastat¨ Relay, a 

fuse in the Aquastat¨ Relay will blow when the thermostat first 

closes. Once the fuse is blown, the Aquastat¨ Relay will not 

operate unless the vent damper is connected.

With the vent damper plugged into the S8610, a fuse in the 

ignition module will blow when first powered. Once the fuse is 

blown, the ignition module will not operate unless the vent 

damper is connected.

M8843

Summary of Contents for Aquastat L8148A

Page 1: ...or adding zone valve system wiring L8148E models are available with plug for connecting Aquastat Relay directly to D892 M892 Vent Dampers All devices include transformer to provide power for the low voltage control circuit Different models provide switching of line low or millivoltage burner circuit Case available for horizontal or vertical mounting Combinations of two insulation and two insertion...

Page 2: ...92 M892 Vent Dampers 180 F to 240 F 82 C to 116 C scale range without well and spud L8148J Aquastat Relay with zone control terminals without well and spud See Fig 3 Scale Range 140 F to 240 F 60 C to 116 C Additional Features Heat conductive compound for better bulb response in oversized well For more information on heat conductive compound see Material Safety Data Sheet MSDS form 69 0955 Case ca...

Page 3: ... Heat Anticipator Setting 0 2A Standard Scale Range 180 F to 240 F 82 C to 116 C Differential Nonadjustable Finish Gray enamel Optional Specifications Scale Range 140 F to 240 F 60 C to 116 C High Limit Dial Stop Case Dimensions See Fig 1 Accessories 107408 Heat Conductive Compound 4 oz can For more information see form 69 0955 Heat Conductive Compound 124904 Well Adapter For ordering information ...

Page 4: ...andard Models Boilers have tappings to allow immersion well which must be ordered separately to be mounted horizontally so boiler water of average temperature can circulate freely around the well 1 Turn off all power and drain the boiler 2 If no tapping is provided prepare one properly sized and threaded and locate near the top of the boiler 3 Coat the well threads sparingly with pipe dope install...

Page 5: ...ls extra tubing inside the case can be pulled out if needed 4 Make sure the wide end of the adapter fits into the hole in the case Position the immersion well clamp snugly over the flange on the adapter and tighten the clamp screw 5 Insert the sensing bulb into the well as shown in Fig 4 Distribute heat conductive compound prior to insertion 6 Securely tighten setscrew if present on old well again...

Page 6: ...ansformer must be used to power zone valves CONTROLLER CASE IMMERSION WELL CLAMP ADAPTER IMMERSION WELL SPUD BOILER OLD IMMERSION WELL ASSEMBLY BACK OF CONTROLLER CASE IMMERSION WELL CLAMP SCREW ADAPTER SENSING BULB HEAT CONDUCTIVE COMPOUND SETSCREW CAPILLARY TUBE C IMMERSION WELL CLAMP IMMERSION WELL CLAMP SCREW SHORT TUBE FITS IN CENTRAL RECESS OF ADAPTER BEND THE CAPILLARY TUBE TO HOLD THE SENS...

Page 7: ...T MEANS AND OVERLOADPROTECTION AS REQUIRED REMOVE JUMPER WHEN ADDING L6006 LOW LIMIT CONTROLLER CONTROL CASE MUST BE CONNECTED TO EARTH GROUND USE GROUNDING SCREW PROVIDED B1 IS 1 4 IN TAB TERMINAL 1 2 3 4 4 1 2 3 M2842A L8148A 4 T T 1 2 3 4 5 6 T T 1 2 3 4 5 6 T T 1 2 3 4 5 6 G L2 L1 T T C1 C2 B2 B1 F F T T L1 HOT L2 PUMP PUMP PUMP T87F T87F T87F R845 RELAY R845 R845 C554 R8184G BURNER AND IGNITI...

Page 8: ... L2 L1 L1 G G Z Z W T T TV TV B1 B1 B2 B2 C1 C1 C2 C2 R R R B B B W W M1621B L1 HOT L1 HOT L2 L2 1 1 2 4 3 TO LOW VOLTAGE BURNER CIRCUIT TR TH TH TR T87F ZONE 3 T87F ZONE 2 T87F ZONE 1 L8148E CIRCULATOR HIGH LIMIT L2 L1 G Z T TV B1 B2 C1 C2 R B W END SWITCH V8043F 3 TR TH TH TR END SWITCH V8043F 3 TR TH TH TR END SWITCH V8043F POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIR...

Page 9: ...PROTECTION AS REQUIRED CONTROL CASE MUST BE CONNECTED TO EARTH GROUND USE GROUNDING SCREW PROVIDED B1 IS 1 4 IN TAB TERMINAL 1 2 3 3 L8148E 2 1 M1620A LOW VOLTAGE GAS VALVE eg VR8300 TR TH THTR L1 HOT L2 1 2 3 1 2 3 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED CONTROL CASE MUST BE CONNECTED TO EARTH GROUND USE GROUNDING SCREW PROVIDED B1 IS 1 4 IN TAB TERMINALS M8888 T...

Page 10: ...MV MV PV PV GND BURNER 24V GND 24V TH W SPARK VENT DAMPER PLUG THERMOSTAT L8148E STANDARD MODELS G L1 1K2 HIGH LIMIT L2 Z W 1K T TV B1 C1 B2 C2 VR8304 WIRING HARNESS D892 M892 B R 1K1 M2298D PV PV MV MV 24V GND 24V S8600 L1 HOT L2 1 1 2 3 4 5 L8148E 4 2 3 FUSE 5 1 2 3 5 6 PRONG FEMALE MOLEX RECEPTACLE IN L8148E AND 5 PRONG MALE MOLEX PLUG ON CABLE 1K1 B1 B2 L1 C1 C2 L2 CIRCULATOR POLARIZED 4 PRONG...

Page 11: ...LVE PP PP TH2 TH1 W R R R B B B 24V THERMOSTAT L8148J CIRCULATOR G G L1 L1 L2 B3 B2 B1 HIGH LIMIT TP TV T W Z C1 C2 TR TH THTR LOW VOLTAGE GAS VALVE eg VR8300 1K3 TP Z W T TV 1K2 AUTO MANUAL SWITCH 1K1 C1 C2 B3 B2 B1 L2 L8148J M1793B TV T W W Z B1 B2 C1 C2 L1 L2 G L8148 CIRCULATOR ZONE 1 CIRCULATOR ZONE 2 CIRCULATOR ZONE 3 L1 HOT L2 1 2 3 4 5 6 1 2 3 4 5 4 6 POWER SUPPLY PROVIDE DISCONNECT MEANS A...

Page 12: ...at the relay contacts make to complete the line voltage circulator circuit and also the burner circuit when the boiler water temperature is below the high limit The high limit switch shuts off the burner if boiler water temperature exceeds the high limit setting The AUTO MANUAL switch only L8148J millivolt models operates the burner during electrical power failure With the switch at MANUAL the bur...

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