Honda TRX680FA2011 Owner'S Manual Download

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12 V 21/5 W

12 V 40/40 W

12 V

18 Ah (10HR)

0.36 kW/5,000 rpm

LED
LED

47 lbf·ft (64 N·m , 6.5 kgf·m)

9 lbf·ft (12 N·m , 1.2 kgf·m)

13 lbf·ft (18 N·m , 1.8 kgf·m)

18 lbf·ft (25 N·m , 2.5 kgf·m)

15 A

2, 10 A

30 A

LED

headlight

battery
generator

neutral indicator
reverse indicator
high oil/coolant
temperature indicator

brake/tail light

wheel nuts

differential oil drain
bolt

rear final gear case
oil drain bolt

other

main 2

main 1

PGM-FI indicator

engine oil drain bolt
engine oil filter bolt

4WD indicator

Lights

Electrical

Torque Specification

Fuses

209

Specifications

Technical Information

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Summary of Contents for TRX680FA2011

Page 1: ...t safety information you should know plus a look at the safety related labels on your ATV The location and function of indicators and controls on your ATV and operating instructions for various controls and features The importance of wearing a helmet and other protective gear how to make sure you and your ATV are ready to ride and important information about loading How to start and stop the engin...

Page 2: ...nda an owner maintenance schedule and instructions for specific maintenance and adjustment items How to store and transport your ATV and how to be an environmentally responsible rider What to do if you have a flat tire your engine won t start etc ID numbers technical specifications and other technical facts Information on warranties emission controls how to get Honda service manuals Handy facts ab...

Page 3: ... Emission regulations but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highways is illegal The vehicle is equipped with a USDA qualified spark arrester Obey local laws and regulations It conforms to US EPA California and Environment Canada emission regulations for ATVs ...

Page 4: ...checks detailed in this manual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning of each section and an index at the back of the book As you read this manual you will find information that is preceded by a symbol This informatio...

Page 5: ...tive harm If you have any questions or if you ever need special service or repairs remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction You may also want to visit our website at www honda com Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information Happy riding ...

Page 6: ... important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV You must use your own good judgment Y...

Page 7: ...ou don t follow instructions A Few Words About Safety A Few Words About Safety Safety Headings Safety Section Instructions These signal words mean such as Important Safety Reminders or Important Safety Precautions such as ATV Safety how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully ...

Page 8: ...most important information and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Safety Labels Important Safety Information 2 5 ...

Page 9: ... important The minimum recommended age for this ATV model is 16 Children under age 16 should never operate this vehicle Refer to the age warnings provided in this manual and on the ATV Your ATV is designed for one person only There are no handholds footrests or seat for a second person so never carry a passenger A passenger could interfere with your ability to move around to maintain your balance ...

Page 10: ...road Continually read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to the ATV s size and weight Because many crashes involve i...

Page 11: ...ake good judgments and ride safely Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your ATV properly maintained and in safe riding condition Having a breakdown can be difficult especially ...

Page 12: ...f the vehicle If a label comes off or becomes hard to read contact your Honda dealer for replacements Your ATV comes with a hang tag and several labels containing important safety information Anyone who rides the vehicle should read and understand this information before riding ...

Page 13: ...6 Safety Labels ATV Safety ...

Page 14: ...7 Safety Labels ATV Safety ...

Page 15: ... For Canada 8 Safety Labels ATV Safety ...

Page 16: ...this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Indicators Displays Multi function Display Drive Mode Indicator Gear Position Indicator Oil Change Indicator Odometer Tripmeter Fuel Gauge Hourmeter Digital Clock Operation Component Locations 11 14 19 20 21 22 23 24 25 26 27 ...

Page 17: ...ect Switch 2WD 4WD Select Switch Start Button Engine Stop Switch Headlight Switch Headlight Dimmer Switch Recoil Starter Throttle Lever Gearshift Switch Front Brake Lever Rear Brake Lever Rear Brake Pedal Parking Brake Flag Pole Bracket Accessory Socket 28 28 29 30 31 32 32 33 33 34 35 36 37 37 37 38 39 40 ...

Page 18: ...ft switches drive mode select switch front brake lever headlight switch headlight dimmer switch rear brake lever parking brake lever parking brake lock lever 2WD 4WD select switch shift lever start button 11 Instruments Controls Operation Component Locations ...

Page 19: ...rear cargo rack front cargo rack accessory socket recoil starter rear brake pedal 12 Instruments Controls Operation Component Locations ...

Page 20: ...flag pole bracket seat latch 13 Instruments Controls Operation Component Locations ...

Page 21: ...t button 9 minute select button 10 ADJ button 11 PGM FI indicator 14 Indicators Displays Instruments Controls The indicators and displays on your ATV keep you informed alert you to possible problems and make your riding safer and more enjoyable Refer to the indicators frequently Their functions are described on the following pages USA Displays read in mph and miles Canada Displays read in km h and...

Page 22: ...utral indicators come on when you turn the ignition switch ON and remain on until you shift out of reverse or neutral If one of these indicators does not come on when it should have your Honda dealer check for problems Display Check The displays are identified in the table on page with the words If any part of these displays does not come on when it should have your Honda dealer check for problems...

Page 23: ...icator 4WD indicator High oil coolant temperature indicator Lights when the transmission is in reverse Lights when the drive mode is in the 4WD mode The 4WD indicator blinks if there is a possible problem with the 2WD 4WD select system See your Honda dealer as soon as possible Lights when engine oil and or coolant temperature is high enough to adversely affect the service life of the engine If the...

Page 24: ... interval for engine oil change is reached page Shows approximate fuel supply available page Shows the gear position page Shows the driving mode page The display includes the following functions Digital clock Hourmeter Tripmeter Odometer Gear position indicator Speedometer Drive mode indicator Multi function display Fuel gauge Shows riding speed Oil change indicator 6 7 Neutral indicator Lights wh...

Page 25: ...tal clock page Used to set the digital clock page ADJ button PGM FI indicator Lights when there is any abnormality in the PGM FI Programmed Fuel Injection system Should also light for a few seconds and then go off when the ignition switch is turned ON and use the start button If the indicator comes on at any other time reduce speed and take your vehicle to a Honda dealer as soon as possible 26 26 ...

Page 26: ...edometer 7 fuel gauge 8 hour select button 9 minute select button 10 ADJ button 11 hourmeter 19 Multi function Display Indicators Displays Instruments Controls The multi function display includes the following functions The digital clock and tripmeter will reset if the battery is disconnected Speedometer Odometer Tripmeter Drive mode indicator Gear position indicator Oil change indicator Digital c...

Page 27: ...ruments Controls The drive mode indicator shows the selected drive mode when the ignition switch is in the ON position The drive mode indicator displays ESP when the manual shift ESP mode is selected The ESP display vanishes when the automatic shift AUTO mode is selected 1 1 ...

Page 28: ...ition switch is in the ON position will be displayed on the gear position indicator when the transmission is not shifted into gear properly Before riding check that the gear position is properly displayed on the gear position indicator The indicator displays N for neutral R for reverse D for drive and 1 3 for the three forward speed positions in the ESP mode 1 ...

Page 29: ...nge interval specified on the maintenance schedule Reset the indicator after each oil change To reset the indicator press and hold both the odometer tripmeter select button and RESET button for more than 2 seconds The indicator will disappear If the oil is changed before the oil change indicator appears be sure to reset the oil change indicator after changing the oil The indicator will appears for...

Page 30: ...3 Odometer Indicators Displays Instruments Controls When selected the odometer registers total distance traveled in miles while the ignition is ON To change the display from tripmeter to odometer press and release the odometer tripmeter select button 1 2 ...

Page 31: ...The tripmeter has two sub modes A and B To change the display from tripmeter A or tripmeter B to odometer press and release the odometer tripmeter select button To reset the tripmeter to zero press and hold the RESET button for more than 2 seconds with the display in the tripmeter A or tripmeter B mode 2 3 4 5 ...

Page 32: ...r 25 Hourmeter Indicators Displays Instruments Controls The hourmeter shows accumulated hours while the ignition is ON The hourmeter provides accurate service period information for initial and regular maintenance 1 ...

Page 33: ...lect button After 2 seconds the hour display will begin advancing Release the button when the display reaches the desired hour To advance the minute display one unit at a time press and release the minute select button To advance the minute display automatically press and hold the minute select button After 2 seconds the minute display will begin advancing Release the button when the display reach...

Page 34: ...gauge liquid crystal display shows the approximate fuel supply available The fuel tank capacity is When segment E and low fuel indicator flash you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately All segments will flash when the fuel gauge function is fails See your Honda dealer 2 3 1 ...

Page 35: ...NTER OF HANDLEBAR 1 ignition switch 1 ON OFF ON OFF Key Position Function 28 Ignition Switch Controls Features Instruments Controls The ignition switch is used for starting and stopping the engine page Insert the key and turn it to the right for the ON position 1 66 ...

Page 36: ...lever LEFT SIDE OF HANDLE COVER 29 Shift Lever Controls Features Instruments Controls Shifting Gears Riding in Reverse The shift lever has three positions drive D neutral N and reverse R See page and page 1 78 72 ...

Page 37: ... 1 1 drive mode select switch RIGHT HANDLEBAR 30 Drive Mode Select Switch Controls Features Instruments Controls Shifting Gears The drive mode select switch has two positions AUTO and ESP See page 1 72 ...

Page 38: ...gine is running It remains engaged until the 2WD mode is selected or the engine is stopped Upon starting your ATV will be in the 2WD mode regardless of the 2WD 4WD select switch position Your ATV is equipped with a 2WD 4WD select switch which permits a choice between the 2WD and 4WD drive modes Select a drive mode that s suitable for your riding The 2WD 4WD select switch is located above the throt...

Page 39: ...e slide the switch to the OFF position The switch must be in the RUN position to start the engine and it should normally remain in the RUN position even when the engine is OFF When the start button is pushed the starter motor will crank the engine The starter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed If your ATV is stopped with the igni...

Page 40: ...mmer Switch Controls Features Instruments Controls The headlight switch is used to turn the headlight ON or OFF To operate turn the switch to ON or OFF The headlight dimmer switch is used to change between the high and low beams of the headlight To operate turn the switch to HI for high beam LO for low beam 1 2 ...

Page 41: ...RIGHT SIDE 1 1 recoil starter 34 Recoil Starter Controls Features Instruments Controls Using the Recoil Starter The recoil starter is used to start the engine when the battery is low See page 1 71 ...

Page 42: ...tures Instruments Controls The throttle controls engine rpm speed To increase engine rpm press the throttle lever with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb 1 ...

Page 43: ...ntrols Shifting Gears Two gearshift switches are used in the ESP manual shift mode These switches are used to select the next higher or lower gear in the transmission To operate press the upshift switch to engage the next higher gear or press the downshift switch to engage the next lower gear See page 2 1 72 ...

Page 44: ...perate pull the lever For information on braking techniques see page The rear brake lever parking brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page The rear brake pedal is used to slow or stop your ATV To operate depress the pedal For information on braking techniques see page 80 80 80 ...

Page 45: ...lying the parking brake When using the parking brake be sure to turn the ignition switch OFF to avoid discharging the battery The lock lever on the rear brake lever parking brake lever allows it to be used as a parking brake To operate first squeeze the rear brake lever parking brake lever using your left hand and then lock it with the lock lever using your right hand See page 1 94 2 ...

Page 46: ...atures Instruments Controls Flag poles are optional equipment available from your Honda dealer To mount a pole in the bracket follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding 1 ...

Page 47: ...an automobile cigarette lighter because it can damage the socket The accessory socket is attached to the right side of the meter cover You can use the accessory socket to power a trouble light spotlight CB radio or cell phone etc To use the accessory socket turn the ignition switch ON start the engine Then turn the headlights OFF and open the accessory socket cap 1 2 3 ...

Page 48: ...he accessory socket otherwise you may drain the battery The accessory socket s rated capacity is DC 12V 120 Watts 10A or less If you exceed this limit you may blow a fuse See page When you are done using an accessory unplug it and cover the socket with the cap Be careful not to flood this accessory socket when washing your ATV 195 ...

Page 49: ...42 Instruments Controls ...

Page 50: ...tments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride Protective Apparel Rider Training Age Recommendation No Passengers No Alcohol or Drugs Is Your ATV Ready to Ride Pre ride Inspection Modifications Accessories Accessories Modifications Loading Guidelines Cargo and Trailer Information Loading Load Limits Guideli...

Page 51: ...otection and other protective clothing You don t have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are sugg...

Page 52: ...ing An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker on any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision Riding pants with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector Off road motorcycle gloves to ...

Page 53: ...for the ATV Rider Developing your riding skills is an on going process Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice riding the ATV in a safe area to build your skills Do not ride in rough terrain until you get accustomed to the ATV s controls and feel comfortable with its size and weight We urge all riders to take a ATV operator cours...

Page 54: ... cause a crash and you or your passenger could be injured or killed Never carry a passenger on this ATV 47 Age Recommendation No Passengers Are You Ready to Ride Before Riding The minimum recommended age for this ATV model is 16 For safety never let children under 16 years old operate this vehicle This ATV is designed as an operator only vehicle The long seat is designed to allow the rider to chan...

Page 55: ...sume alcohol or drugs before or while operating this ATV 48 No Alcohol or Drugs Before Riding Are You Ready to Ride Alcohol drugs and ATVs don t mix Even a small amount of alcohol can impair your ability to operate an ATV safely Likewise drugs even if prescribed by a physician can be dangerous while operating an ATV Consult your doctor to be sure it is safe to operate a vehicle after taking medica...

Page 56: ...V and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience If your ATV has overturned or been involved in a collision do not ride the vehicle until it has been inspected by your Honda dealer There may be damage or other problems you cannot see Check the following items before ...

Page 57: ...el fill cap is securely fastened Check for leaks Check for damage page Check the wheels to see that the axle nuts are tightened Use a wrench to make sure all accessible nuts bolts and fasteners are tight Check for and remove any dirt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle Check for deposits in the drain tube If necessary clean t...

Page 58: ...l cargo is secure Make sure you do not exceed the load limits page If you are carrying cargo also check the following Check the cable housings for wear Check the fittings for looseness Replace or tighten as needed Make sure the headlight brakelight and taillight are working properly Squeeze the front and rear brake levers and step on the rear brake pedal to check that the controls operate normally...

Page 59: ...ck for proper function page Check for proper function page Check that the wheels turn properly as you steer the handlebar Move the handlebar right and left and check that there is no excessive backlash Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride 33 32 ...

Page 60: ...terfere with your balance and control of the ATV In addition exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV s handling braking and stability Adding accessories or making modifications that change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific informat...

Page 61: ...u and a specific amount of cargo The ATV can be used to tow a trailer and a specific amount of cargo with the installation of Honda Trailer Hitch The Hondaline Trailer Hitch Kit contains specific information regarding trailer towing with the ATV Towing a trailer without reading this information is not recommended Cargo and or the addition of a trailer will affect the acceleration braking and handl...

Page 62: ...ght can be measured with an ordinary bathroom scale Place the scale under the tongue using either a tongue jack or other support to keep the trailer level The weight of added accessories will reduce the maximum cargo weight you can carry Combined weight of the trailer and all cargo in the trailer Weight on the trailer tongue Combined weight on the trailer tongue and on the rear cargo rack includes...

Page 63: ...w by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to extend beyond the edges of either the front or rear racks Make sure all cargo is secured before riding Balance cargo weight evenly on both sides Never exceed the maximum weight limit When towing a trail...

Page 64: ...y designed and tested for your ATV Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your Honda dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with...

Page 65: ...d seriously impair your ATV s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission control system components that would make your ATV illegal in your area Removing or modifying your lights exhaust system emission control system or other equipment can also make your ATV ...

Page 66: ...performance and service life refer to Break in Guidelines page cont d Flooded Engine Bank Angle Sensor Ignition Cut off System Stalled Engine Keep Hands and Feet on Controls Off road Use Only Safe Riding Precautions Control Speed Use Care on Unfamiliar or Rough Terrain Do Not Perform Stunts Preparation Starting Procedure Starting Stopping the Engine How to Stop the Engine Using the Recoil Starter ...

Page 67: ...ic Operation Riding Braking Riding Your ATV Making Turns Skidding or Sliding Riding Up Hills Riding Down Hills Crossing or Turning on Hills or Slopes Riding Over Obstacles Riding Through Water Parking 80 82 82 84 85 89 90 92 93 94 ...

Page 68: ...1 and the section beginning on page Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to the ATV s size and weight Your ATV and its tires are designed and manufactured for off road use only not for pavement Riding on pavement can affect handling and control You should not ride y...

Page 69: ...d Feet on Controls Safe Riding Precautions Basic Operation Riding You should never ride your ATV on public streets roads or highways even if they are not paved Drivers of street vehicles may have difficulty seeing and avoiding you which could lead to a collision In many states it is illegal to operate ATVs on public streets roads and highways Always keep both hands on the handlebars and both feet ...

Page 70: ...he terrain visibility and other operating conditions and your experience 1 footpeg 1 63 Control Speed Safe Riding Precautions Basic Operation Riding Riding at excessive speed increases the chance of an accident In choosing a proper speed you need to consider the capability of your vehicle the terrain visibility and other operating conditions plus your own skills and experience ...

Page 71: ...terrain Always be alert to changing terrain conditions when operating the ATV 64 Use Care on Unfamiliar or Rough Terrain Safe Riding Precautions Basic Operation Riding Before riding in a new area always check the terrain thoroughly Don t ride fast on unfamiliar terrain or when visibility is limited It s sometimes difficult to see obstructions like hidden rocks bumps or holes in time to react ...

Page 72: ... on these kinds of terrain Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off 65 Do Not Perform Stunts Safe Riding Precautions Basic Operation Riding Never ride past the limit of visibility Maintain a safe distance between your ATV and other off road vehicles Always exercise cauti...

Page 73: ...or operating the engine in an enclosed area such as a garage Your ATV s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Confirm the following The transmission is in neutral and the neutral indicator is ON The engine stop switch is set to RUN Before starting select a level surface and lock the parking brake page Turn the igniti...

Page 74: ...perature The engine will not start if the throttle is fully open because the electronic control module cuts off the fuel supply Press the start button with the throttle completely closed This vehicle has a fuel injected engine with an automatic choke Follow the procedure indicated below ...

Page 75: ...rate the recoil starter several times Follow the normal starting procedure If the engine starts then open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps again If the engine still won t start refer to page Your vehicle s banking lean angle sensor system is designed to automatically stop the engine if the vehicle is overturned Before restar...

Page 76: ...estart the engine by squeezing the front brake lever and pressing the start button while the vehicle is stopped Do not press the throttle lever while starting in gear Your ATV is equipped with a start inhibitor system that will cut off the ignition if the throttle is open while attempting to start in gear Once you have started the engine release the front brake lever then apply throttle gradually ...

Page 77: ... indicator lights then turn the ignition switch OFF The engine stop switch should normally remain in the RUN position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF and the ignition switch ON the battery will discharge Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate slide the switch to the OFF position ...

Page 78: ...then pull it out slowly approximately 4 in 100 mm Pull the grip up briskly and fully Unsnap and remove the right side cover Check that the transmission is in neutral If the starter grip does not return smoothly because of dirt in the assembly see your Honda dealer The engine cannot be started if the battery is disconnected low or dead If the engine cannot be started with connecting the battery cha...

Page 79: ...hows ESP When you tow a trailer select the 1st shift position for proper performance Automatic shift AUTO mode Use this mode for everyday riding The transmission automatically adjusts to keep the engine at the best speed for riding conditions The gear position indicator shows D and the drive mode indicator disappears Your ATV has three shift lever positions neutral N drive D and reverse R Use this...

Page 80: ...ission may be damaged To select the drive mode operate the drive mode select switch With the throttle fully closed the drive mode can be changed during running The drive mode select switch is located on the right handlebar switches The shift lever is located on the left side of the fuel tank To shift the shift lever bring the ATV to a complete stop 1 2 ...

Page 81: ...r R reverse is in the same manner as above For reverse refer to the page When the drive mode is at AUTO shifting the lever to D drive provides a 3 speed automatic transmission While pulling up the shift lever shift to D Pull down the shift lever and confirm that the lever is locked and the gear position indicator is showing D 1 2 1 3 78 ...

Page 82: ...Mode To upshift the transmission press the upshift switch once To downshift the transmission press the downshift switch once Two gearshift switches are located next to the left handlebar grip upshift and downshift With the drive mode set at ESP shifting the lever to D allows manual shifting from 1st to 3rd using the gearshift switches 4 5 ...

Page 83: ...rivetrain Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Learn the relationship between engine sound and the normal shifting points Downshift to a lower gear before you feel the engine laboring lugging at low rpm Avoid downshifting to help slow your ATV when engine rpm is high Downshifting when engine speed is near its allowable maximum may over rev the engine an...

Page 84: ...transmission damage do not coast or tow the ATV for long distances with the engine off Ride in the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control Recommended Shift Points ...

Page 85: ...ed while riding in reverse gear If the shift lever is moved while the vehicle is moving the transmission may be damaged If you need to ride in reverse make sure the area behind you is clear and only operate the ATV at low speed Bring the vehicle to a complete stop then make sure the transmission is in neutral Depress and hold down the brake pedal Be sure there are no obstacles or people in the way...

Page 86: ...urn backwards Carefully apply both the front and rear brakes when stopping in reverse gear 79 Riding in Reverse Basic Operation Riding To stop close the throttle and gradually apply both the front and rear brakes Do not abruptly apply the rear brake by itself To shift out of reverse and into neutral shift the shift lever into N neutral gear 7 8 ...

Page 87: ...ake controls steer straight ahead until you regain control then reapply the brakes more gently Gradually increase braking as you feel the brakes slowing your speed The increase in engine compression from downshifting will help slow your vehicle when your ATV is in the ESP mode To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed when your ATV is in ...

Page 88: ... various riding situations see the following section Riding with your foot resting on the brake pedal or your hands on the brake levers may overheat the brakes reducing effectiveness When descending a long steep grade use engine compression braking by downshifting in the ESP mode with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectivenes...

Page 89: ... in this owner s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 82 Making Turns Riding Your ATV Basic Operation Riding Learn how to turn your ATV properly Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns ...

Page 90: ...erating from a full stop To make a sharp turn at low speed It helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering To make a turn on level ground Steer the handlebar and lean your body toward the inside of the turn Leaning helps balance the vehicle and...

Page 91: ...V Basic Operation Riding The terrain surface can be a major factor affecting turns Skidding during a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid on ice you may lose all directional control To avoid skidding on slippery terrain keep your speed low and ride with caution If your ATV skids sideways during a turn steer in the direction of the skid...

Page 92: ...ding The ATV s ability to safely climb hills largely depends on the rider s skill and judgment Begin by practicing on smooth gentle slopes As you gain experience you ll learn the hazards and your own limitations You may then proceed to ride on more difficult terrain However you must be able to decide which hills or hazards might cause the ATV to overturn Avoid excessively steep hills When climbing...

Page 93: ...u start up any hill To climb a hill take a running start in an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill ...

Page 94: ...t to lose all forward speed Using the front and rear brakes together bring the ATV to a stop with the vehicle pointed straight uphill Get off the ATV while you continue holding the brakes Shift into neutral set the parking brake and turn the engine off Then assess the situation If the ATV starts rolling backwards before you begin braking Keep your weight uphill Carefully apply the front brakes fir...

Page 95: ...not too steep and you have good footing you may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV Stand with your body facing downhill beside the vehicle so you can reach the rear brake lever with your right hand Be sure your legs are clear of the wheels Check your footing Slowly and carefully back the ATV down the hill using the r...

Page 96: ...escribed in this owner s manual 89 Riding Down Hills Riding Your ATV Basic Operation Riding It s usually advisable to descend hills with the ATV pointed straight downhill Avoid angles that would cause the vehicle to lean sharply to one side As you approach a downhill stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed ...

Page 97: ... when riding down hills Remember braking effectiveness is reduced on any hill with a loose surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gentle smooth slopes before attempting to ride on steeper or more difficult terrain Remember that operating any brake control in the 4WD mode will cause braking at bot...

Page 98: ...of the seat and lean toward the uphill side On a slippery or loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Do not make turns on any slopes until you have first mastered the techniques for making turns on level terrain Compared to riding on level ground you may need to shift m...

Page 99: ...s as described in this owner s manual 92 Riding Over Obstacles Riding Your ATV Basic Operation Riding Before operating in a new area check for obstacles Watch out for bumps rain ruts potholes and other obstacles in the terrain When you approach any obstacle reduce your speed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs ...

Page 100: ... and operate normally Riding through water can make the brakes less effective than normal and may reduce stopping ability After leaving the water always test both the front and rear brakes Avoid getting the spark plug or air cleaner wet as this would cause the engine to stop Watch out for submerged obstacles and slippery rocks Proceed through the water at a slow steady speed Choose a path where bo...

Page 101: ...ifting the transmission into neutral The brakelights are activated by applying the parking brake When using the parking brake be sure to turn the ignition switch OFF to avoid discharging the battery If you must park your ATV on a steep incline or loose or slippery surface use the following procedure While holding the brakes set the parking brake If rocks or other objects are available you can bloc...

Page 102: ...uired service and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking good For information about the exhaust emission and noise requirements of the U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada EC see page USA Only Mainten...

Page 103: ...ilters Engine Chassis Electrical Fuel Engine Oil Filter Gear Case Oil Differential Oil Coolant Air Cleaner Throttle Spark Plug Valves Spark Arrester Brakes Tires Battery Appearance Care Guards Drivetrain Boots 111 114 122 124 126 131 136 138 141 142 144 152 159 160 161 166 ...

Page 104: ... engine repair If your ATV overturns or is involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs A well maintained ATV is essential for safe economical and trouble free riding It will also help reduce air pollution Careful pre ride inspections and good maintenance are especially important because your ATV is designed to be ridden over roug...

Page 105: ...erform many of these tasks with the tools provided with your ATV Other tasks that are more difficult and require special tools are best performed by professionals Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow Howev...

Page 106: ...o Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and r...

Page 107: ...edule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment Procedures for such items in this ...

Page 108: ...re more technical information and tools Consult your Honda dealer Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your Honda dealer Service more frequently when riding in dusty areas sand or snow Service more...

Page 109: ...th R 1200 2000 12 200 I I C I I I I I mi km Refer to page 136 131 135 138 141 114 119 126 REGULAR ITEMS FREQUENCY WHICHEVER COMES FIRST INITIAL INITIAL REGULAR MONTH HOURS MAINT INTERVAL MAINT 102 Maintenance Schedule Servicing Your Honda Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace Should be serviced by your Honda deale...

Page 110: ...00 6 100 I I I I I I C I I 100 150 1 20 I I I I I mi km Refer to page 160 122 124 144 147 151 144 159 142 FREQUENCY ITEMS WHICHEVER COMES FIRST REGULAR INITIAL NOTE 1 2 R EVERY 2 YEARS MAINT INTERVAL MAINT MONTH HOURS 103 Servicing Your Honda Maintenance Schedule Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the of...

Page 111: ...re whoever performs the maintenance completes this record All scheduled maintenance including the 100 mile 150 km or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer 100 150 or 1 or 20 600 1 000 or 6 or 100 1 200 2 000 or...

Page 112: ...front brake fluid reservoir fuel fill cap front brake lever throttle lever rear brake lever parking brake lever 105 Servicing Your Honda Maintenance Component Locations ...

Page 113: ...ng drain tube rear brake fluid reservoir front brake caliper rear brakelight switch engine oil filter front brake caliper fuse box main fuse 1 main fuse 2 other fuses differential oil fill cap differential oil drain plug 106 Servicing Your Honda Maintenance Component Locations ...

Page 114: ...oil dipstick engine oil drain plug owner s manual storage compartment air pressure gauge engine oil fill cap spark arrester gear case oil fill cap gear case oil drain plug 107 Servicing Your Honda Maintenance Component Locations ...

Page 115: ...stored in the tool kit compartment under the seat After using the tools be sure to use the rubber band to fasten the tool kit securely To access the tool kit remove the seat see page and then remove the rubber band An optional larger tool kit may be available Check with your Honda dealer s parts department 1 2 3 110 ...

Page 116: ...area when washing your ATV Your ATV provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual in the storage compartment at the left side of the front fender To open the compartment turn left the quick screw and remove the lid The owner s manual and air pressure gauge should be stored in the plastic bag and fastened with the rubber band 1 7 2 4...

Page 117: ...ation Slide the seat back and lift it Removal Pull the seat latch at the rear of the seat Insert the front prongs into the hooks and press the studs into the grommets on the rear fender Press down on the seat until it locks The seat must be removed for the air cleaner spark plug and fuse maintenance and access to the tool kit 1 2 1 2 1 2 3 4 5 99 ...

Page 118: ...knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern Your engine ...

Page 119: ...4 3 3 handlebar cover hole 4 filler neck 112 Fuel Capacity Refueling Procedure Fuel Servicing Your Honda Safety Precautions Refer to on page Fuel tank capacity The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes 99 ...

Page 120: ...l until the level reaches the bottom of the filler neck Avoid over filling the tank There should be no fuel in the filler neck If you replace the fuel fill cap use only a Honda Genuine replacement part To open the fuel fill cap turn it counterclockwise Pull the breather tube out of the handlebar cover hole After refueling turn the fuel fill cap clockwise until it clicks Insert the breather tube in...

Page 121: ...life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil as specified in the maintenance schedule on page When running in very dusty conditions oil changes should be performed m...

Page 122: ...r Servicing Your Honda cont d Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label Your ATV does not need oil additives Use the recommended oil Do not use oils with graphite or molybdenum additives They may adversely affect clutch operation Do not use API SH or higher oils displaying a circular API energy conserving service ...

Page 123: ... chart may be used when the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification ...

Page 124: ...rating your ATV and add if needed Insert the dipstick without screwing it in then remove the dipstick and check the oil level The oil level should be between the upper level mark and the lower level mark on the dipstick Remove the dipstick from the front crankcase cover and wipe it clean Start the engine in a well ventilated area and let it idle for 3 5 minutes Stop the engine and wait 2 3 minutes...

Page 125: ... the engine with an improper oil level can cause serious engine damage If required remove the oil fill cap lid and oil fill cap and add the specified oil into the fill cap hole up to the upper level mark on the dipstick Do not overfill Reinstall the oil fill cap oil fill cap lid and dipstick 5 6 5 4 ...

Page 126: ... new Honda Genuine oil filter specified for your model or a filter of equal quality cont d This procedure requires mechanical skill and professional tools such as a torque wrench and oil filter wrench as well as a means for disposing of the drained fluid page If you do not have the skills or the tools see your Honda dealer With the ATV on level ground remove the oil fill cap from the left side of ...

Page 127: ... torque Oil filter bolt torque Check the O rings are in good condition and then insert a new oil filter to the oil filter cover Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may cause engine damage Remove the spring and washer Do not discard the washer with the o...

Page 128: ...o the O ring Reinstall the engine oil drain plug and tighten it to the specified torque If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly Check that there are no oil leaks Reinstall the oil fill cap Start the engine and let it idle for 5 minutes Fill the crankcase with the recommended grade oil approximately Stop the engine and afte...

Page 129: ...d oil Honda shaft drive oil or equivalent 122 Changing Oil Oil Recommendation Gear Case Oil Servicing Your Honda Safety Precautions Refer to on page Change the oil with the gear case at normal operating temperature to assure complete and rapid draining 99 ...

Page 130: ... ATV on level ground Place an oil drain pan under the oil drain plug Remove the oil fill cap and the drain plug After the oil has completely drained reinstall the drain plug and tighten it to the specified torque Fill the gear case with the recommended oil Install the oil fill cap Make sure the oil level is at the lower edge of the inspection hole 1 2 3 4 5 6 7 1 3 2 ...

Page 131: ...il Honda shaft drive oil or equivalent 124 Oil Recommendation Changing Oil Differential Oil Servicing Your Honda Safety Precautions Refer to on page Change the oil with the differential at normal operating temperature to assure complete and rapid draining 99 ...

Page 132: ...the oil has completely drained reinstall the drain plug and tighten it to the specified torque Fill the differential with the recommended oil Make sure the oil level is at the lower edge of the inspection hole Install the oil fill cap Park the ATV on level ground Place an oil drain pan under the oil drain plug Remove the oil fill cap and the drain plug 1 2 3 4 5 6 1 3 2 ...

Page 133: ...orrosion Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine The factory provides a 50 50 solu...

Page 134: ...provide additional protection against freezing Check the cooling system frequently during freezing weather Refer to on page Check the engine coolant level each day before operating your ATV and add if needed With the engine at normal operating temperature check the coolant level in the reserve tank It should be between the UPPER and LOWER level marks If the reserve tank is empty or if coolant loss...

Page 135: ...reserve tank as required to bring the coolant level to the UPPER level mark Remove the steering cover and reserve tank cap Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap After adding coolant install the reserve tank cap and steering cover 3 4 5 5 4 ...

Page 136: ...placement Servicing Your Honda Coolant Safety Precautions You the Environment Improper disposal of drained fluids is harmful to the environment Refer to on page Coolant should be replaced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page To properly dispose of drained coolant refer to page 99 218 18...

Page 137: ...oler The pressured water can damage the radiator core Refer to on page Check the air passages for clogging or damage Remove insects mud or any obstruction with low water pressure Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20 of the radiator surface Clean the radiator core after riding the ATV in mud Unhook the tabs Remove the radiator cover plate Wa...

Page 138: ...r will allow dirt dust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of...

Page 139: ...etainer clips 2 3 air cleaner housing cover UNDER SEAT 3 132 Cleaning Air Cleaner Servicing Your Honda Remove the seat by pulling the seat latch up Unlatch the retainer clips Remove the air cleaner housing cover 1 2 3 2 3 1 ...

Page 140: ...remove the air cleaner assembly from the air cleaner housing Remove the element holder Gently wash the air cleaner in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the air cleaner This can tear the foam Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air c...

Page 141: ...ently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner Install the air cleaner on the air cleaner body Apply a thin coat of grease to the sealing surface of the air cleaner assembly Install the clamp Insert the air cleaner assembly into the air cleaner housing Install the element holder Fasten the screw Rea...

Page 142: ... be serviced in accordance with the Maintenance Schedule Riding through water may require more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle Remove the drain tube by removing the clip under the air cleaner housing Drain the deposits Reinstall the drain tube securing it with the clip 1 2 3 1 2 3 ...

Page 143: ...a Safety Precautions Refer to on page After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Tighten the lock nut and reinstall the sleeve Loosen the lock nut Turn the adjuster to obtain the correct freeplay Slide the rubber sleeve back to expose the throttle cable adjuster Adjustment Check freeplay at the throttle lever Freeplay...

Page 144: ...rom fully open to fully closed in all steering positions If there is a problem see your Honda dealer Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion Check the cables for tension or stress in all steering positions Inspect the condition of the throttle cables from the throttle lever down to the throttle body If the cable is kinked or chafed...

Page 145: ...TV uses spark plugs that have an iridium coated center electrode Be sure to observe the following when servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dirt replace the spark plug with a new one To check the spark plug gap use only a wire type feeler gauge To prevent damaging the iridium coating of the center electrode never use a l...

Page 146: ...sion or carbon fouling If the corrosion or deposits are heavy replace the plug Using a spark plug wrench provided in the tool kit remove the spark plug Disconnect the spark plug cap Take care to avoid damaging the spark plug wire when disconnecting the cap Clean any dirt from around the spark plug base Unhook the rubber cover cont d Make sure that a 1 2 mm wire type feeler gauge cannot be inserted...

Page 147: ...nd to prevent cross threading Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Reinstall the spark plug cap Take care to avoid pinching any cables or wires Install the r...

Page 148: ...y proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Service Manual Otherwise the valves should be adjusted by your Honda dealer Excessive clearance will cause noise Insufficient clearance will cause loss of power and possibly damage the valves Valve clearance should be intake exhaust 99 ...

Page 149: ...which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment The spark arrester must be serviced every 100 operating hours to maintain its efficiency Remove the bolts the spark arrester and the gasket from the muffler ...

Page 150: ... the gasket in the muffler and tighten the bolts securely Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary 3 4 5 ...

Page 151: ...ally The system must be inspected frequently to ensure there are no fluid leaks If the brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See your Honda dealer to have the air bled from the system The rec...

Page 152: ...r Honda dealer add the recommended fluid Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible With the ATV in an upright position check the fluid level It should be above the LOWER level mark If the level is at or below the LOWER level mark check the brake pads for wear page cont d Worn brake pads should be replace...

Page 153: ...ry call a doctor Rear Brake Fluid Level It should be between the UPPER and LOWER level mark If the level is at or below the LOWER level mark check the brake pads for wear page Worn brake pads should be replaced If the pads are not worn have your brake system inspected for leaks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings If the hoses are worn or c...

Page 154: ...s The pads will wear faster in wet or muddy conditions Inspect the pads visually during all regular service intervals to determine the pad wear Always inspect both pads in both the right and left front brake calipers Check the wear indicator Remove the front wheels page If the wear indicator aligns with the reference mark both pads must be replaced see your Honda dealer for this replacement 2 99 1...

Page 155: ... wear indicator 4 reference mark 148 Brakes Servicing Your Honda Check the wear indicator If the wear indicator aligns with the reference mark replace both pads as a set see your Honda dealer for this service 3 4 ...

Page 156: ...reeplay Brakes Servicing Your Honda Inspection Measure the distance the rear brake lever parking brake lever moves before the brake starts to take hold Freeplay measurement at the tip of the end of the brake lever should be If necessary adjust to the specified range Press down on the rear brake pedal several times 1 2 3 1 ...

Page 157: ...hat the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight Make sure that the brake cables brake arm spring parking and fasteners are in good condition Turn the brake lever adjusting nut located on the brake operating rod at the brake caliper Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 ...

Page 158: ...on page Rear Brake Only Check the operation of the rear brakelight switch at the right side behind the engine from time to time The brakelight should turn on at 0 6 in 15 mm of pedal stroke Adjustment is done by turning the adjusting nut Turn the nut in direction if the switch operates too late and in direction if the switch operates too soon 99 1 2 B A ...

Page 159: ...res must be the proper type and size in good condition with adequate tread and correctly inflated This ATV is equipped with low pressure tubeless tires Although the tires are designed specifically for off road use they are not immune to punctures Always select your riding area with care The following pages give detailed information on how and when to check your air pressure how to inspect your tir...

Page 160: ...ndling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your ATV ride harshly are more prone to damage from surface hazards and wear unevenly Make sure the valve stem caps are secure If necessary install new caps 99 ...

Page 161: ...ssures are Always check air pressure when your tires are cold If you check air pressure when your tires are warm even if your ATV has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold tire pressures the tires will be underinflated Be sure to check tire pressure at the riding site since changes in altitude can affect air pres...

Page 162: ...re system found in service stations This will minimize the possibility of tire damage from overinflation If you use a high pressure system at a service station add air in small amounts and check the pressure increase frequently to prevent possible tire damage from overinflation Refer to on page Whenever you check the tire pressures you should also look for Bumps or bulges in the side of the tire o...

Page 163: ...our Honda Also if you hit a pothole or other hard object while riding stop as soon as you safely can and carefully inspect the tires for damage Tread Wear For best performance you should replace a tire before the tread depth at the center reaches the following limits To check the condition of a tire tread measure the groove depth in the center of the tire or check the wear indicator 1 2 ...

Page 164: ... temporary repairs see page A tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If you have a tire professionally repaired at a non Honda facility we recommend that you have the work checked by your Honda dealer A permanent repair such as an internal plug patch can be made if a tire has only a small puncture in the tre...

Page 165: ...re designed to match the performance capabilities of your ATV and provide the best combination of handling braking and comfort It is best to replace all four tires however if that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire The recommended tires for your ATV are When you replace a tire remember ...

Page 166: ... driveshaft guards protect the front driveshaft The engine guard protects the engine crankcase The skid plate protects the frame Check the skid plate and engine guard for cracks damage or looseness Tighten any loose fasteners Replace the skid plate or engine guard as required Have the engine guard and skid plate replaced if they are cracked or damaged If the guard and plate bolts are loose tighten...

Page 167: ... yoke joint boot 2 1 1 160 Servicing Your Honda Drivetrain Boots Safety Precautions Refer to on page Check the rubber driveshaft boots rubber propeller shaft boots and rubber yoke joint boot for cuts damage or leaking grease If necessary have your Honda dealer replace them 2 1 99 3 ...

Page 168: ... when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery frequently see page If you do not expect to ride your ATV for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your...

Page 169: ...s Battery Charging Refer to on page If you plan to store your ATV we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow charging it every 30 days see page B...

Page 170: ...3 Battery Servicing Your Honda The battery is located under the rear fender Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Release the rings and remove the rubber band Remove the battery cover by removing the bolts Make sure the ignition switch is OFF Removal cont d 1 2 3 4 3 4 6 1 2 5 ...

Page 171: ...ct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30 days Installation Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal Make sure all bolts and other fasteners are secure Remove the battery f...

Page 172: ... recommend using a charger designed specifically for your Honda which can be purchased from your Honda dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can o...

Page 173: ... that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your ATV If your ATV is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface water...

Page 174: ...es Start the engine and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride your ATV at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance If the inside of the headlight lens appears clouded immediately after washing it should clear after a few minutes of riding Fill a bucket with cool wate...

Page 175: ...pply a spray cleaner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brake dust Light road grimes Dust and fingerprint smudges ATV condition Recommended Cleaning 168 Spray Cleaning Your ATV Appearance Care Servicing Your Honda Safety Precautions Refer to on page Avoid usi...

Page 176: ...ding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth Then apply a mild commercially available spray cleaner polish or wax For stained or dull looking wheels use a quality chrome aluminum polish to restore the finish 99 ...

Page 177: ...r washing your ATV consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for motorcycles or automobiles Apply the polish or wax according to the instructions on the container If the frame has a chip that exposes the metal first apply primer to prevent corrosion and then apply the touch u...

Page 178: ...d adventure how to transport and store your Honda and how to be an environmentally responsible ATV owner Preparing for a Ride Transporting Your Honda You the Environment Storing Your Honda What to Take to the Riding Area What to Take on the Trail 172 172 173 174 176 180 ...

Page 179: ... USA only the Ministry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your ATV and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see which begins on page We recommend that you always take water food a first aid kit and your owner s manual Other it...

Page 180: ...u expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 55 ...

Page 181: ...When you transport your ATV we recommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking gasoline could be a hazard Follow these procedures Set the parking brake 1 ...

Page 182: ...s in the areas shown Suitable tie down straps are available from your Honda dealer Ordinary rope is not recommended because it can stretch under load Rock the vehicle back and forth to make sure the tie down straps are tight and the vehicle is secure Using tie down straps in any other areas can damage your ATV 2 3 ...

Page 183: ...oblem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again For more information about storage refer to the available from your Honda dealer USA only We suggest you perform the following procedures to keep your ATV in top condition These storage procedures will reduce the deterioration that can occur during storage ...

Page 184: ...ll cap is properly installed To prevent rusting in the cylinders perform the following Remove the spark plug Do not connect the spark plug to the spark plug cap With the engine stop switch in the RUN position press the start button several times to crank the engine and distribute the oil Reinstall the spark plug and spark plug cap cont d Pour a tablespoon 15 20 cc of clean engine oil into the cyli...

Page 185: ...tected from freezing temperatures and direct sunlight Slow charge the battery page once a month Wash and dry your ATV Wax all painted surfaces Inflate the tires to their recommended pressures page Store your ATV in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation Place your ATV on blocks to lift all tires off the floor Cover your ATV with a porous ...

Page 186: ...has been stored for more than two months ask your Honda dealer to drain and replace the fuel Perform a pre ride inspection page then test ride your ATV at low speeds Charge the battery page as required Install the battery If your ATV has been stored for more than four months change the engine oil page 1 2 3 4 5 99 119 165 49 ...

Page 187: ...ly increase noise they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don t throw cleaning solvents away see the following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down ...

Page 188: ...u deal with a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines If Your Engine Quits or Won t Start If the Transmission Is Not Functioning Properly If You Have a Flat Tire If the High Oil Coolant Temperature Indicator Lights If a Fuse Blows If You Crash If You Lose Your Key If the Battery Is Low or Dead If a Component Fails 172 18...

Page 189: ...t doesn t feel right If you continue riding you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you decide what to do If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail a...

Page 190: ...e time to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are hurt or your ATV is not in safe riding condition Additional recommendations for specific problems follow ...

Page 191: ...y cases the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your Honda dealer If your ATV won t start listen as you press the start button If you don t hear the starter motor turning refer to the symptom If you can hear the starter m...

Page 192: ...motor may be faulty See your Honda dealer SYMPTOM POSSIBLE CAUSE out of fuel flooded engine loose or unconnected spark plug cap loose battery cables weak battery WHAT TO DO Fill the fuel tank See page Install the spark plug cap securely If the engine still won t start see your Honda dealer Tighten the battery terminal bolts Charge the battery page If charging doesn t help see your Honda dealer bat...

Page 193: ...e gasoline page or change your brand of gasoline If the problem persists see your Honda dealer afterfires backfires See your Honda dealer pre ignition runs on after ignition switched OFF See your Honda dealer SYMPTOM POSSIBLE CAUSE WHAT TO DO poor or inadequate fuel flow due to clogged fuel filter See your Honda dealer ensure clean fuel supply 193 111 Engine starts but runs poorly Engine starts bu...

Page 194: ...heck the gear position indicator If the gear position indicator shows and blinks while riding perform the following When the automatic transmission is not shifting properly the gear position indicator will show and blink See your Honda dealer to check and restore the automatic transmission When the is blinking on the gear position indicator Restart the engine drive the vehicle to a location where ...

Page 195: ...V won t move it is possible the transmission is locked Use the following procedure to unlock the transmission Shift the shift lever in neutral N position Apply the parking brake Turn the ignition switch to the OFF position Loosen the screw and release the lock plate Turn the emergency valve all the way in With the engine running your ATV will move forward slowly at idle See your Honda dealer as so...

Page 196: ...e a temporary repair As soon as possible have the tire permanently repaired by your Honda dealer Any tire that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or available transportation we recommend that you carry a tire pump and a repair kit with the vehicle If the leak is more serious or a temporary repair doesn t hold the tire must be replac...

Page 197: ...If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tire repair ride slowly and carefully until the tire is permanently repaired or replaced 190 If You Have a Flat Tire Taking Care of the Unexpected ...

Page 198: ... surface Removal cont d Avoid getting grease oil or dirt on the disc or pad surfaces when removing and installing each wheel Any contamination can cause poor brake performance or rapid pad wear after reassembly Remove the wheel Remove the wheel nuts Raise the front or rear wheels off the ground and place a support block under the vehicle Loosen but do not remove the wheel nuts 1 1 2 3 4 5 99 ...

Page 199: ...ace the wheel rim Hand tighten the wheel nuts on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability 1 2 3 2 ...

Page 200: ... there s no obvious problem leave the engine on so the fan and coolant circulating system can continue working Monitor the high coolant temperature indicator The indicator may turn off after a brief stop with no load on the engine Check for any restriction of air flow to the radiator A steaming engine indicates a coolant leak Shut the engine off and wait until the steaming stops Look for a leak bu...

Page 201: ...heck for an oil leak Check the oil level If necessary add the recommended oil page to the upper level mark If you must leave your ATV to get oil secure it as much as possible Start the engine and check that the high oil coolant temperature indicator goes off If you are able to resume riding continue to monitor the high coolant temperature indicator frequently If there is an oil leak do not ride th...

Page 202: ...m from damage caused by excess current flow short circuit or overload If something electrical on your ATV stops working the first thing you should check for is a blown fuse Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation Recommended Fuses The main fuse and the circuit fuses are located under the seat 1 ...

Page 203: ...ing Care of the Unexpected Main Fuse Access To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Remove the seat page To access the main fuse remove the fuse box cover Pull the main fuse out If it is blown install the spare main fuse 1 2 3 2 4 4 110 3 5 ...

Page 204: ...of damage to the electrical system Circuit Fuse Access To check or replace a circuit fuse pull the old fuse out of its retaining clips If the fuse is blown replace it with a spare fuse of the same rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating Install the seat Install the fuse box cover 6 6 7 5 7 ...

Page 205: ...an do without temporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your ATV Leave the blown fuse in that circuit and have your ATV ...

Page 206: ...y carefully inspect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage but decide to try riding the ATV back to your base ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent Whe...

Page 207: ...de If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest Honda dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a...

Page 208: ...pecially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your ATV s electrical system Bump starting is also not recommended If you can t charge the battery or it appears unable to hold a charge contact your Honda dealer Shift the shift lever in neutral N position Apply the parking brake Turn the ignition switch to the ON posi...

Page 209: ...the damage is and what tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If you damage a throttle cable or other critical component your ATV may be unsafe to ride Carefully assess the damage and make any repairs that you can But if there is any doubt it s ...

Page 210: ...ection contains dimensions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification Specifications Break in Guidelines Emission Control Systems Oxygenated Fuels 204 206 210 211 215 ...

Page 211: ...mation The VIN engine serial number and key number may be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN is stamped on the front of the frame The engine number is stamped on the upper side of the rear crankcase 2 1 ...

Page 212: ... Technical Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached to the frame under the seat Remove the seat page to check the label 110 1 ...

Page 213: ... on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil 3 1 US qt 2 9 after disassembly after draining after draining oil filter change overall length overall width overall height wheelbase ground clearance fuel recommendation fuel tank capacity engine oil capacity engine oil Dimens...

Page 214: ...1 IFR5L11 NGK IFR6L11 NGK 1 400 50 rpm 0 013 in 0 33 mm 0 006 in 0 15 mm 0 039 0 043 in 1 00 1 10 mm VK16PRZ11 DENSO VK20PRZ11 DENSO 485 lb 220 kg or or intake exhaust cooling system recommendation cooling system capacity passenger capacity maximum weight capacity displacement bore stroke compression ratio spark plug standard spark plug high speed riding idle speed valve clearance cold spark plug ...

Page 215: ...3 6 psi 25 0 kPa 3 6 psi 25 0 kPa forward reverse front rear front rear primary reduction tire pressure front rear cold final drive reverse 1st 2nd 3rd secondary reduction final reduction transmission ratio caster trail tire size front tire size rear Power Transmission Chassis Suspension 208 Specifications Technical Information ...

Page 216: ...A 2 10 A 3 30 A 30 A LED LED LED headlight battery generator neutral indicator reverse indicator high oil coolant temperature indicator brake tail light wheel nuts differential oil drain bolt rear final gear case oil drain bolt other main 2 main 1 PGM FI indicator engine oil drain bolt engine oil filter bolt 4WD indicator Lights Electrical Torque Specification Fuses 209 Specifications Technical In...

Page 217: ...al Information Help assure your ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts and rapid acceleration ...

Page 218: ...cy EPA the California Air Resources Board CARB and Environment Canada EC require that your ATV comply with applicable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission Control Information Label is attached on the left rear fender below the seat The Vehicle Emission Control Information Label is attached on the...

Page 219: ...monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons The exhaust emission control system includes a PGM FI system No adjustment to this system should be made although periodic inspection of the components is recommended The exhaust emission control system is separate from the crankcase emis...

Page 220: ... Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy Federal regulations prohibit removing or disabling a device or element of design that may affect your engine s emission performance unless your ATV will be used exclusively in competition If you modify your engine for use in sanctioned competition events you must def...

Page 221: ...SE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving parts of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufacturer ...

Page 222: ...ted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by Volume You may...

Page 223: ...ptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately ...

Page 224: ...n This section contains information on your warranty and how to get an official Honda service manual The Honda Rider s Club USA only Your Honda Dealer Contacting Honda Authorized Manuals Warranty Coverage Warranty Service 218 221 222 223 224 225 ...

Page 225: ...lable from Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most mechanical...

Page 226: ...Description Qty Price Each Total Price 219 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order f...

Page 227: ...me Telephone Number Check or money order enclosed payable to Helm Inc U S funds only Do not send cash Check here if your billing address is different from the shipping address shown above VISA Discover MasterCard Expiration Mo Yr Customer Signature Date These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery For returns a restocking fee m...

Page 228: ... to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the ATV Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper tools and service information and be mechanically qualified Failures that occur due directly to improper maintenance are not...

Page 229: ...e you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the Service Manager of your Honda dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s h...

Page 230: ...to work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcycle Division American Honda Motor Co Inc P O Box 2200 Torrance CA 90509 2200 mailstop 100 4C 7B telephone 866 784 1870 Canada Refer to the Warranties Booklet that was supplied with your vehicle P...

Page 231: ...products Canada only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your Honda dealer can inform you about competition and other riding events...

Page 232: ... Club USA only Consumer Information www hrca honda com You may be eligible for a Honda Rider s Club of America HRCA membership with the purchase of your new Honda You can log on to the HRCA Clubhouse website for details at ...

Page 233: ...ir pressure gauge 109 tire 153 American Honda contacting 223 apparel protective 44 appearance care 166 authorized manuals 218 Bank angle sensor ignition cut off system 68 Battery 161 Brakes cables 150 fluid 144 front brake lever 37 pad wear 147 parking 38 rear brake lever 37 rear brake lever freeplay 149 rear brake pedal 37 ...

Page 234: ...select 23 RESET 24 capacity fuel 112 care appearance 166 cargo Loading and operational guidelines 56 Weight limit 55 climbing hills 85 color label 205 compartment owner s manual 109 tool kit 108 component fails 202 consumer information 217 crash if you 199 crossing or turning on hills or slopes 90 customer service 223 ...

Page 235: ...light 33 dipstick 117 display multi function 19 drivetrain boots 160 drive mode indicator 20 drive mode select switch 30 emission control system 211 engine flooded 68 guard 159 number 204 oil 114 pinging 111 starting 66 stop switch 32 stopping 70 won t start 184 environment 180 ...

Page 236: ...1 gear case oil 122 gear shifting 72 guards 159 final gear case oil 122 flag pole bracket 39 flat tire 189 flooded engine 68 front boot guards 159 front driveshaft guards 159 fuel fill cap 112 gauge 27 oxygenated 215 recommendation 111 tank capacity 112 fuses 195 ...

Page 237: ...witch 33 headlight switch 33 hills crossing or turning on slopes 90 riding down hills 89 riding up hills 85 stopping on hills 87 Honda contacting 223 dealer 224 Rider s Club 225 Honda service manual 218 hourmeter 25 hour select button 26 ...

Page 238: ...h 28 indicators drive mode indicator 20 gear position indicator 21 high oil coolant temperature indicator 16 neutral indicator 17 oil change indicator 22 PGM FI indicator 18 reverse indicator 16 4WD indicator 16 31 inspection pre ride 49 key lost 200 kit tool 108 ...

Page 239: ...weight 55 loading guidelines 56 lubrication differential oil 124 engine oil 114 gear case oil 122 maintenance importance 97 precautions 99 record 104 safety 98 schedule 100 manual service 218 maximum weight limit 55 modifications 58 multi function display 19 ...

Page 240: ...ssion control systems 214 numbers serial 204 obstacles riding over 92 odometer 23 odometer tripmeter select button 23 oil differential 124 engine 114 gear case 122 oil coolant temperature indicator 14 193 owner s manual storage 109 oxygenated fuels 215 ...

Page 241: ...gear shifting into 78 indicator 16 riding in 78 rider training 46 Rider s Club Honda 225 parking 94 passenger no carrying 47 pavement no riding on 61 pinging engine 111 plug spark 138 pre ride inspection 49 problems unexpected 181 propeller shaft boots yoke joint boot 160 protective apparel 44 ...

Page 242: ...ver obstacles 92 precautions 61 preparing for 172 safety 2 safety precautions 61 through water 93 safety important precautions 99 labels 5 riding precautions 61 schedule maintenance 102 seat removal 110 serial numbers 204 service customer 223 manuals 218 warranty 222 ...

Page 243: ...rrester 142 spark knock 111 spark plug 138 specifications 206 speedometer 17 stalling on a hill 87 start button 32 starting engine 66 troubleshooting 185 stop switch engine 32 stopping engine 70 storage ATV 176 owner s manual 109 switch headlight 33 headlight dimmer 33 ignition 28 2WD 4WD select 31 ...

Page 244: ...ires air pressure 153 flat 189 repairing 157 replacing 158 thread conditions 155 tool kit 108 trailer towing operational guidelines 56 weight limits 55 training rider 46 transporting your ATV 174 tripmeter 24 trouble unexpected 183 troubleshooting starting 185 turning on hills or slopes 90 on level ground 82 ...

Page 245: ...238 Index Index W warning labels 5 warranty coverage 221 extended 221 service 222 washing your ATV 167 water riding through 93 weight limit 55 wheel removal 191 ...

Page 246: ...rtant notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Record important information on the following page Air cleaner dirty leaking because of improper installation poor seal ...

Page 247: ...Quick Reference Quick Reference Engine No VIN Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr ...

Page 248: ...haft boots nuts bolts underbody exhaust system air cleaner housing drain tube leaks loose parts cables lights throttle brakes switches steering unleaded gasoline pump octane number 86 or higher Fuel Capacity Engine Oil API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil or eq...

Page 249: ... 6 psi 25 0 kPa 3 6 psi 25 0 kPa or standard or Front Rear high speed riding Front Rear main 1 main 2 others Quick Reference Quick Reference Tires Tire Pressure cold Spark Plugs Coolant ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Coolant or an equivalent distilled water Fuses ...

Page 250: ...h 2WD 4WD select switch START button RUN engine stop switch OFF engine stop switch ON headlight switch OFF headlight switch HI headlight dimmer switch LO headlight dimmer switch upshift switch gearshift switch downshift switch gearshift switch lock lever parking brake 4WD indicator lights when the 4WD mode 28 28 31 31 32 32 32 33 33 33 33 36 36 38 ...

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